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3. How screws are used

How are screws used around us? They are mainly used to stabilize objects by screwing them

together. Imagine a box with a machine inside, such as an electronic game, a TV, a radio and

a clock. They all have the covers screwed on their back sides. Screws are often used to seal

objects.  Imagine  the  mouth  of  a  pop  bottle.  It  is  shaped  so  that  the  mouth  of  the  bottle  is

shaped like a screw, and the cap works like a nut. Screws are also used to transport objects.

When a screw rotates in position, the attached nut will move accordingly if it is designed not

to rotate together with the screw. For example, this mechanism is used to move the head of a

CD  player  (the  part  which  reads  the  laser  reflected  from  CD  players.)  Other  usages  for

screws are for measurement and a means to change small amount of power to big amount of

power. Screws are used for many purposes around us. Next time you find screws, let’s take a

moment to think for which purpose they are used.

Stablizing function

Transporting function

Measuring function

Function to change a small power to
big power

Screw

CD unit

Calculator

Plastic bottle

Micrometer Calipers

Worm gear

Sealing function

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Summary of Contents for Movit MR-9002E

Page 1: ...Lot No 9002E 04 SPIN SHOOTER MODEL MR 9002E EK JAPAN CO LTD 2001...

Page 2: ...when handling the tools such as a penknife and a diagonal cutter Handle the small and sharp parts carefully Keep the product out of reach of small children Do not assemble the product where small chil...

Page 3: ...9002E Certain technical terms are used in this instruction manual due to give you specific knowledge about electronics and mechanics which will help you to understand other technical texts in the fut...

Page 4: ...re Assembling Mechanical Parts Molded Parts Detach all the parts from the runners with a diagonal cutter and cut off unnecessary projections neatly They may affect the function of the product Please s...

Page 5: ...he lock nut Lock nut is a special kind of nut which has a nylon ring inside in order to prevent the nut from becoming loose while the assembled kit is operating When screwing in to a lock nut its dire...

Page 6: ...s q Flat spur gear with pinion small 24 teeth 12 teeth 4pcs q Crown gear with pinion 36 teeth 12 teeth 2pcs q Flat spur gear with pinion large 36 teeth 12 teeth 7pcs q Pinion gear 12 teeth 3pcs q Lock...

Page 7: ...7 Assembly of Mechanical Parts q Controller set A1 1pc A2 1pc q Set B 1pc q Set C 1pc q Set E 1pc q Set D 1pc q Set F 1pc q Set G 1pc E...

Page 8: ...a blank box before assembling qA2 3 4 Assembly of Controller PC Board the side with descrition here Screw small Screw small 3pcs A2 3 Battery contact for positive Battery contact for negative Battery...

Page 9: ...4 line wire Penetrate 4 line wire through both the PC board and the case Side View The side with shorter colored wires The side with longer colored wires Put 4 line wire through the hole at the botto...

Page 10: ...e small er hole of A2 6 2 Only bend the stripped end of the wire and put it into the larger hole of A2 6 When the wire sticks out from the hole trim it with a diagonal cut ter 3 Attach the A2 6 to the...

Page 11: ...4 2pcs A2 4 2pcs q Nut 3pcs q Assembled battery holder from Do not put in the batteries yet Otherwise the ends of the 4 line wire may short and cause excess heat explosion or fire to the bat teries Ma...

Page 12: ...ollowing q Motor 3pcs Motor Flush to the surface The terminal side of the motor faces outward Attach the motors fully and firmly q C 1 1pc q C 2 1 pc Attach two of the three motors to C 1 and C 2 Bend...

Page 13: ...pcs q B 1 1 pc q B 2 1 pc Assembly of side panel Nut 2 pcs Nut Do not forget to attach it Screw medium Screw medium 2 pcs Lock nut D 1 D 2 Make sure of the direction Flat spur gear with pinion large...

Page 14: ...Flat spur gear with pinion large q Nut 6 pcs q Screw small 6 pcs Screw small 3 pcs q Assembled side panel R L from q Assembled gearbox from Assemble the left side B 1 using the same method Attach the...

Page 15: ...15 Attachment of side panels q Assembled side panels R L from q Nut 2 pcs Nut 2 pcs q Screw small 2 pcs Screw small 2 pcs Top view Assembly of Mechanical Parts...

Page 16: ...of Mechanical Parts Assembly of top panel q Screw large 1 pc q C 3 1pc q Screw small 3 pcs q C 4 1 pc q Nut 4 pcs q Assembled unit from 1 pc C 4 C 3 Nut Nut Nut Nut Screw small Screw small Screw small...

Page 17: ...right side R marked using the same method Make two sets of the following D 4 D 3 Screw small Screw small D 6 D 6 Right rear leg Front leg 2 Left rear leg 3 Middle leg 1 Front leg Left rear leg F 1 F...

Page 18: ...4 pcs Screw small 2 pcs Screw small 2 pcs q Flat spur gear with pinion large 3 pcs q Flat spur gear with pinion small 2 pcs E 1 E 2 3 4 5 1 2 Attach the flat spur gears with pin ion large in order fro...

Page 19: ...al Parts Assembly of rotor shaft panel and top panel q Nut 3 pcs q F 4 1pc q G 1 1pc q Assembled rotor from q F 3 1pc q F 2 1 pc q E 4 1pc E 4 q Screw small 3 pcs F 2 G 1 F 3 Screw small Screw small 2...

Page 20: ...small 2 pcs Put the motor in the rotor Terminal face up Pinion gear will come to the gear side 1 2 3 q Nut 3 pcs Place the edge of the rotor top panel under the rib provided on the rotor Bend the ter...

Page 21: ...e wire patterns Completed Sketch Attach the foot stickers to avoid slipping Wire How to attach the wires 1 Put the wire through the small er hole of G 2 2 Bend only the stripped end of the wire and pu...

Page 22: ...contacts make the terminal stand up a little Problem Check Check here when the machine is not operating properly Check the polarity of the batteries Check the wiring for the controller and body Check...

Page 23: ...score is tied then there are 2 minute halves as an overtime During the overtime the team who gets the first goal the V goal Victory Goal wins If the score is still the even after overtime the winner...

Page 24: ...o pushed in and makes a path for the electricity to run through Deciding motor direction The rotating direction of the motor will be decided by the direction of the electric current When the electric...

Page 25: ...urrent Regular rotation Connecting to this side makes the reg ular rotation With a switch the motors can rotate in both direc tions Connecting the other side reverses the rotation Combining these two...

Page 26: ...ed has been reduced to one fourth A motor spins thousands of times per minute however it is too fast to move the legs By combining the gears the rotating speed becomes slower and easier to control Cha...

Page 27: ...2 Changing the rotating speed 3 Changing the torque 10 teeth 40 teeth One rotation makes next gear rotate one forth The speed is reduced to one fourth Lever Gear Fulcrum A B Put the power further fro...

Page 28: ...ing posts to shape an exactly opposite surface to the plastic part which will be molded When the molds are fitted together there will be opening inside made from the above carving process and the melt...

Page 29: ...astic can be produced in the same way Blow molding Blow molding is for making hollow objects such as a plastic bottle The outer surface of the bot tle could be formed with injection molding but inner...

Page 30: ...rious plastic parts Since cutting off the extra plastic at the gate makes a mark on the plastic part the gate is often located at the position where it will not be noticed Parting line The melted plas...

Page 31: ...ou may be able to find the line grown from the hole The mold surface is also designed to have a good flow of the melted plastic to avoid making the weld line Shrinkage Plastic shrinks a little when it...

Page 32: ...agnet which is made by running the electric current through it Both types of magnets have north and south poles The polarity of permanent magnets will not change The polarity of electromagnets will sw...

Page 33: ...e polarity of the electromagnet will change S S S S Commutator Axis Brushes North is attracted to south South and north will switch Permanent magnet N Enameled wire N Core wrapped with enameled copper...

Page 34: ...ll turn a certain number of degrees For example the motor which will turn 30 degrees with a single pulse will complete the 360 degrees rotation by sending twelve pulses This type of motors are used fo...

Page 35: ...ing motor Linear motor 30 Excita tion Layer A A a b c d e A B B C C A A B B C C Hair dryer Mobile phone Printer Industrial robot Linear motor car Layer B Layer C Electromagnet Permanent magnet 45 Expl...

Page 36: ...he screws are often shown in a form such as M3 X 20 This means that Diameter X Length in millimeters The length is the part of screw which goes under the surface For pan headed and hex headed screws t...

Page 37: ...Screw head Length Thread Height of screw thread A nut and screw with the same standard will fit A nut and screw with the different standard will not fit Body diameter When screwed too tightly the scre...

Page 38: ...tes in position the attached nut will move accordingly if it is designed not to rotate together with the screw For example this mechanism is used to move the head of a CD player the part which reads t...

Page 39: ...all M3 10 4400233 Screw medium M3 20 4400271 Screw large M3 30 4410041 Nut M3 4410089 Rock nut M3 4600039 Pinion gear 12 teeth 4600176 Flat spur gear with pinion small 24 teeth 12 teeth 4600251 Flat s...

Page 40: ...sed for this instruction manual EK Japan Co Ltd FUKUOKA JAPAN Manufactured by Notes for coloring Please use the paint for plastic models and follow the instructions given by its manu facturer for usag...

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