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14

U

B

0

f

B

Prohibited

range

EN

Operating and assembly instructions S-HP

www.elektror.com

9016325 01.20/07

taking into consideration the above-mentioned EMC instruc-

tions.

Warning!

This product may cause high-frequency inter-

ference in a residential environment that may 

require screening measures. 

Blowers with an in-built frequency converter (FUK):

Devices with an in-built frequency converter meet the re-

quirements of the EC “Electromagnetic Compatibility” Direc-

tive 2014/30/EU under consideration of EN 61800-3 Catego-

ry C2 (industrial environment), taking into account the EMC 

instructions from the frequency converter and the information 

in the Elektror operating and assembly instructions.

Warning!

This product may cause high-frequency inter-

ference in a residential environment that may 

require screening measures.

A CE conformity assessment with the relevant standards and 

guidelines must be carried out in all cases before the start-up.

4 INSTRUCTIONS FOR OPERATION 
AND USE

4.1 Basic information

Please observe the notes on designated use in section 1.1, 

as well as the safety guidelines in sections 1.2 to 1.11.
If electrical current drops below the rated current of the drive 

motor during operation, check to see if the mains voltage and 

frequency match the appliance ratings. 
After protective shutdowns, e.g. activation of the PTC evalu-

ation unit by motors with a PTC resistor sensor, or after a 

protective shutdown of the frequency converter during FU 

applications, the appliance must not be restarted until the 

problem has been troubleshooted. 
If the blower cannot be operated over the whole range of the 

characteristic curve, the motor may overload if the system 

resistance is too low (excessive current consumption). The 

volumetric air 

fl

 ow should be reduced in this case by means 

of a throttle valve 

fi

 tted on the intake or discharge side.

The blower must not be subjected to vibration or impact loads.

 4.2 Frequency converter operation

A frequency converter is used, allowing a wide range of 

speed adjustments. There is only a small, load-related dif-

ference in rpm between idle state and the max. load of the 

blowers and the lateral channel blower.

To ensure trouble-free operation of blowers and side 

channel blowers, it is important that the converter meet 

the following requirements:

•  Converter output equal to or greater than motor power 

 output *)
•  Converter current equal to or greater than motor current *)
•  Converter output voltage equal to rated motor voltage
•  Supply voltage max. 480V, including 5% voltage tolerance
•  The pulse frequency of the converter should be 8 kHz, since a

  lower pulse frequency can cause very noisy motor operation.

 

The values for the maximum/minimum frequency can be  

  found at 1.11.

•  The converter should have a connection for a tempera-

  ture sensor (PTC resistor sensor) or a temperature switch 

 (normally-closed contact)
*) Refer to the rating plate for data

The motor can be operated in a delta or star-point con

fi

 gura-

tion, depending on the input voltage of the converter.

The following U/f assignments must be con

fi

 gured at the 

converter.

 

  f

B

 and U

B

 = refer to rating plate

If this is ignored, the motor current will increase dispropor-

tionately and the drive motor will fail to achieve its rated 

speed.

Warning!

To avoid personal damage, destruction of the 

blower or motor overload, a higher frequency 

(speed) than the frequency (f

B

) speci

fi

 ed on the 

rating plate must never be set on the converter 

otherwise the motor may be overloaded or the 

blower destroyed due to the increased speed. The 

temperature sensors are connected to the corre-

sponding converter inputs to protective the drive 

motor. Single-phase alternating current motors 

are not suitable for converter operation.
It is absolutely essential that you observe the 

installation and safety instructions described in 

the respective operating or application manuals 

provided by the frequency converter supplier to 

guarantee a safe and trouble-free operation. 

It is also important to note that special ambient 

conditions may lead to a high level of contamina-

tion of the cooling 

fi

 ns with the FUK devices. The 

frequency converter switches o

  if the cool-

ing output on the cooling 

fi

 ns is not adequate. 

Regular cleaning is required for devices in these 

environments.

Note!

The following times apply for the respective 

device motor output class (see rating plate) with 

run-up/expiry as well as speed changes in order 

to to avoid high component loads and faults in 

the converter operation:

Device motor output

Run-up time

[s]  

Expiry time

[s]

1.1 kW < Motor output  

<= 3.0 kW

10

20

3.1 kW < Motor output  

<= 7.5 kW

20

40

7.6 kW < Motor output  

<= 11.0 kW

30

60

11.1 kW < Motor output  

<= 30.0 kW

30

100

A uniform run-up and expiry must be guaranteed within the 

run-up and expiry times.
No speed changes must occur during operation that exceed 

the speed change during run-up and expiry.

Summary of Contents for S-HP 265/18

Page 1: ... 0 Telefax 49 711 31973 5000 info elektror de www elektror de S HP Elektror Edel stahl Hochdruck ventilatoren Betriebs und Montageanleitung DE Elektror Stainless Steel High Pressure Blowers Operating and assembly instructions EN S HP 265 18 S HP 265 33 S HP 290 30 S HP 335 30 S HP 365 18 S HP 380 30 S HP 395 30 S HP 470 35 ...

Page 2: ... maximale Temperatur des Fördermediums darf bei der Serienausführung 20 C bis 80 C nicht überschreiten Son derausführungen mit Temperatursperre auf Anfrage Eine Reihen oder Parallelschaltung von Ventilatoren ist nur nach Rücksprache mit Elektror möglich Der Ventilator ist ohne besondere Maßnahmen nicht für die Auftstellung im Freien geeignet Der Ventilator ist grundsätz lich für S1 Betrieb Dauerbe...

Page 3: ...en ungünstigen Einzelfällen ist eine Schalldäm mung erforderlich Messungen durch den Betreiber werden empfohlen Die Schalldämmung muss der Betreiber vor nehmen damit die gesetzlich zugelassenen Höchstwerte an Arbeitsplätzen in der Umgebung des Ventilators nicht über schritten werden Schalldämmung jeglicher Art darf zu keiner unzulässigen Erhöhung der Umgebungstemperatur über max 40 C am Antriebsmo...

Page 4: ... alleine 3 2 Aufstellen Montage Ventilator vor Witterung geschützt horizontal aufstellen siehe auch 1 1 Bei Außenaufstellung ist generell ein Wit terungsschutz vorzusehen der die Vorgaben unter 1 1 Bestimmungsgemäße Verwendung erfüllt und den Ventila tor vor Wettereinflüssen schützt Auch im anschließenden Betrieb keinen Schwing oder Stoßbelastungen aussetzen Zulässige Schwingungswerte Ventilator S...

Page 5: ...n Frequenzumrichtern vom Typ Kostal INVEOR sind maximale Leitungslängen bis 3 m beim Typ Lenze MOTEC bis 10 m zulässig Weitere Infor mationen zur motornahen Wandmontage können den original Betriebs und Montaganleitungen der jeweiligen FU Hersteller entnommen werden In allen oben genannten Fällen müssen die elek trischen Verbindungsleitungen zwischen Motor und Frequenzumrichter mit geeigneten abge ...

Page 6: ...elklappe Der Ventilator darf keinen Schwing oder Stoßbelastungen ausgesetzt werden 4 2 Frequenzumrichterbetrieb Durch den Einsatz eines Frequenzumrichters ist ein großer Drehzahlstellbereich möglich wobei nur eine geringe belastungsabhängige Drehzahldifferenz zwischen Leerlauf und max Belastung der Ventilatoren auftritt Für den störungsfreien Betrieb der Ventilatoren ist es wichtig dass der Umricht...

Page 7: ...en nur vom Hersteller ausge führt werden Bei Reparaturen Veränderungen oder Austausch von Bauteilen durch Dritte über nehmen wir keine Haftung 5 1 Kugellager Hinweis Die Ventilatoren sind mit geschlossenen Rillen kugellager ausgestattet welche keine Nach schmierung benötigen Hinweis Die Kugellager bei der Instandhaltung und vor jeder Wiederinbetriebnahme prüfen Der Betrieb ist nur mit einwandfreie...

Page 8: ...m Edel Stahl Kupfer und Kunststoff Es gibt jedoch auch Bauteile die eine besondere Behandlung be dürfen z B Frequenzumrichter Gesetzliche nationale und örtliche Entsorgungs und Recyclingvorschriften müssen eingehalten werden 7 HAFTUNG UND HAFTUNGSAUSSCHLUSS Die Verantwortung für die bestimmungsgemäße Verwen dung des Gerätes trägt der Betreiber Die Firma Elektror lehnt jede Haftung für nicht bestimm...

Page 9: ...ist so lange untersagt bis festgestellt wurde dass die Maschine in die die unvollständige Maschine eingebaut werden soll den Bestimmungen der Maschinenrichtlinie 2006 42 EG entspricht Die folgenden harmonisierten Normen wurden angewandt DIN EN ISO 12100 2011 Sicherheit von Maschinen allgemeine Gestaltungsleitsätze Risikobeurteilung und Risikominimierung DIN EN 60034 1 2011 Drehende elektrische Mas...

Page 10: ...conveyed medium must not exceed 20 C to 80 C in the standard version Special versions fitted with a thermal barrier on request A series or parallel connection of fans is only possible after consultation with Elektror The blower is not suitable for installation outdoors without special measures The blower is fundamentally designed for S1 operation continuous operation However a maximum of 30 switch...

Page 11: ...n may be necessary it is rec ommended that emission levels be measured by the opera tor Sound insulation must be provided by the operator to avoid exceeding the statutory maximum levels at the work place and in the immediate vicinity of the blower No sound insulation of any kind whatsoever should cause the ambient temperature to exceed 40 C at the drive motor this is not permissible 1 10 Electrica...

Page 12: ...e provided that fulfils the requirements listed in 1 1 Intended Use and protects the blower from the influences of the weather Do not subject the blower subsequently to vibration or impact loads during operation Permissible vibrational load on blower refer to ISO 14694 BV 3 Measurement at the flange bearing shield preferably near the bearing Measuring point Measuring direction Maximum permissible ...

Page 13: ...cturer The electrical con necting cables between the motor and frequency converter in the above cases must be suitable shielded cables laid using the shortest route and without clamping and plug in connections and connected correctly at both sides The shielding braid in the connecting cables must be connected fully continuously and on both sides i e to the frequency converter and motor and at low ...

Page 14: ...equal to or greater than motor power output Converter current equal to or greater than motor current Converter output voltage equal to rated motor voltage Supply voltage max 480V including 5 voltage tolerance The pulse frequency of the converter should be 8 kHz since a lower pulse frequency can cause very noisy motor operation The values for the maximum minimum frequency can be found at 1 11 The c...

Page 15: ...ervicing personnel who must make a safety judgement Devices Minimum ball bearing service life Horizontal motor shaft Vertical motor shaft S HP range 22 000 Hours 11 000 Hours Ball bearing change recommendation Prior to reaching the minimum service life 30 months following delivery at the latest Check after 6 months storage time change if necessary 5 2 Seals and radial shaft sealing rings Sealing e...

Page 16: ... intended use This shall also apply in particular to use in special applica tions and under operating conditions that have not been spe cifically agreed with Elektror Elektror shall not accept any liability for any modifications or alterations to the device or accessories supplied Likewise Elektror shall not be liable for improper delayed neglected maintenance Neither shall it be liable for any cl...

Page 17: ...tted until it has been verified that the machine in which the partially completed machine is to be installed complies with the provisions of the Machinery Directive 2006 42 EC The following harmonised standards were applied DIN EN ISO 12100 2011 Safety of machinery General principles of design Risk assessment and risk reduction DIN EN 60034 1 2011 Rotating electrical machines Part 1 Rating and per...

Page 18: ...18 DE Betriebs und Montageanleitung S HP www elektror de 9016325 01 20 07 9 EXPLOSIONSZEICHNUNG BROKEN VIEW DRAWING 1 2 3 4 4 4 5 6 7 8 12 10 11 13 14 9 15 17 16 18 ...

Page 19: ...latorgehäuse Blower housing 9 Laufrad Impeller 10 Scheibe Washer 11 Sechskantschraube mit Ganzgewinde ISO 4017 M5 x 20 Hexagon screw with all thread ISO 4017 M5 x 20 12 Gehäusedeckel Housing cover 13 Einlaufdüse Suction nozzle 14 Schutzgitter Protective grille 15 Konsole komplett Console complete 16 Scheibe DIN 125 A 10 5 Washer DIN 125 M10 17 Sechskantschraube mit Ganzgewinde ISO 4017 M10 x 55 He...

Page 20: ...Weight Min max sound pressure level LA 1 Ball bearing designation Motor A and B side 2 m min Pa min 1 V Hz A kW kg db A S HP 265 18 13 8 5200 5780 230 400 100 4 2 2 4 1 1 23 83 91 6204 S HP 265 33 8 2 5200 5865 230 400 100 4 2 2 4 1 1 21 87 90 6204 14 5 5200 5890 230 400 100 5 7 3 3 1 5 23 87 90 6204 22 0 5200 5890 230 400 100 8 0 4 6 2 2 26 87 94 6205 S HP 290 30 14 7 6800 6185 230 400 105 7 9 4 ...

Page 21: ...ar of manufacture Name offi cial registration no Place of business Product model no Nominal motor input power V when under pressure at optimal energy effi ciency kW Volumetric fl ow rate at optimal energy effi ciency m3 min Total pressure diff erence at optimal energy effi ciency Pa Revolutions per minute at optimal energy effi ciency Specifi c relationship Information to simplify disassembly recycling or di...

Page 22: ...0 1 16 5 5 6 1 total effi ciency 2 3 refer to rating plate 4 Elektror airsystems gmbh Hellmuth Hirth Str 2 73760 Ostfi ldern Germany Tax number 5933041962 VAT ID No DE 250175973 District Court Stuttgart HRB 210469 5 refer to operating instruction 6 none 1 totaler Wirkungsgrad 2 3 siehe Leistungsschild 4 Elektror airsystems gmbh Hellmuth Hirth Str 2 73760 Ostfi ldern Steuernummer 5933041962 USt IdNr ...

Page 23: ...23 DE www elektror de Betriebs und Montageanleitung S HP 9016325 01 20 07 ...

Page 24: ... im Internet unter www elektror de Gerne steht Ihnen auch unser Produktmanagement unter der Rufnummer 49 711 31973 1111 zur Verfügung You will find further information about our products on the internet at www elektror com Our Product management will be pleased to answer your queries at 49 711 31973 1111 Hellmuth Hirth Strasse 2 D 73760 Ostfildern Postfach 12 52 D 73748 Ostfildern 49 711 31973 0 4...

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