Elgo LIMAX33 CP-00 SERIES, Owners & Safety Manual

Page 1: ...al Safety Manual Easy and flexible installation Replaces various electromechanical components in the elevator shaft Resistant to dirt smoke and humidity Absolute position is always and directly availa...

Page 2: ...9496 Balzers Technical Support 49 0 7731 9339 0 49 0 7731 2 13 11 info elgo de Document No D 102840 Document Name LIMAX33CP 00 MA E_39 18 Article Number 799000808 Document Revision Rev 11 Issue Date...

Page 3: ...12 6 Product Features 13 6 1 Functional principle 13 7 Technical Data 14 7 1 Identification 14 7 2 Dimensions of LIMAC33 CP 00 16 7 3 Technical Data LIMAX33 CP 00 17 8 Constraints for Use Safety requi...

Page 4: ...73 14 1 Configuration 73 14 2 Settable Parameters 78 15 Initial and Annual Examination 79 15 1 System Restart 79 15 2 Magnetic Tape 79 15 3 Software Identification 79 15 4 Set of Configuration 79 15...

Page 5: ...to the lower reference position 69 Figure 24 Relations to the upper reference positions 70 2 List of Tables Table 1 Connections PIO and SCA Cable 26 Table 2 eSGC Connector only for versions with eSGC...

Page 6: ...General 6 Table 28 Diagnostics Test Interval DTI of the subsystems 84 Table 29 Demands of 61508 85 Table 30 Calculation of D for the entire system 86 Table 31 Accessories 90...

Page 7: ...and installation of lifts EN81 21 Safety rules for the construction and installation of lifts 3 3 Explanation of Symbols Special notes in this manual are characterized by symbols The notes are introd...

Page 8: ...oints out useful tips and recommendations as well as information for an efficient and trouble free operation References This symbol marks a reference to a chapter of this document This symbol marks a...

Page 9: ...unting Disconnect the power supply and secure against re start Then disconnect the supply lines physically and dis charge remaining energy Remove operational supplies and other material Disposal Recyc...

Page 10: ...a safe and trouble free operation Non observance of the instructions mentioned in this operating manual can result in hazardous situations 4 2 Personal Protective Equipment Employees have to wear pro...

Page 11: ...lengths in lift systems and to fulfill the required safety functions described in chapter 13 CAUTION Danger through non conventional use Non intended use and non observance of this operating manual ca...

Page 12: ...ot accept the delivery or only accept under reserve Note the extent of damages on the transportation documents or delivery note File complaint immediately NOTE Claim any damage immediately after recog...

Page 13: ...nic pro vides diagnostic options LIMAX33 CP 00 is as well suitable for serial production with new installations as for upgrading existing elevator systems 6 1 Functional principle The tape carries the...

Page 14: ...et Each system is designed for a customer specified configuration 14 1 For subsequent transparency of the respective configuration it is strongly recommended to attach an info sheet Figure 3 with all...

Page 15: ...disabled Auto teach disabled Auto adjust disabled Figure 3 Example of an info sheet for the documentation of the installation with a specific system configuration 7 1 3 Configuration of the Device Th...

Page 16: ...6 7 1 3 2 Configuration at ELGO It is possible to order a configured device at ELGO on own expense In this case all labels and sheets will be provided 7 2 Dimensions of LIMAC33 CP 00 Figure 4 Dimensio...

Page 17: ...ly must be used Residual ripple 100 mV DZO rating 24 VDC 20 max 200 mA push pull Reverse polarity protection integrated Power input max 600 mA at 24 VDC Interfaces CAN CANopen DS406 or DS417 others on...

Page 18: ...resp EN81 20 5 12 1 5 2 1 g are implemented by other means outside of the scope of LIMAX33 CP 00 e In case of upper or lower pre triggered stopping system are enabled not disabled it is recom mended...

Page 19: ...X33 CP 00 that this combina tion is programmed q If door bridging UCM is enabled and trip direction only down is enabled tripping of UCM will act the braking element connected to the eSGC actuator nor...

Page 20: ...led via the eSGC actuator Overspeed final tripping following EN81 20 5 6 2 2 1 1a is normally fulfilled by the conventional speed governor in this case The braking element following c can only be used...

Page 21: ...annot be exceeded 25 UCM is only supervised by the LIMAX33 CP 00 if the door circuit s is are bridged by SR1 and or SR2 500 1000 1500 L mH R W Too high current L R 1 0 m s R 24 W L 1500 mH L R 1ms Inc...

Page 22: ...MAX33 CP 2 channel safety system 030 3 0 m Standard 050 5 0 m 1000 1000 m 1 00 mm at delivery state Freely configurable according to CiA 406 Interface 00 Standard version 01 1 special version etc 1000...

Page 23: ...ing Area WARNING Do not use the device in explosive or corrosive environments The device must not be installed close to sources of strong inductive or capacitive interference or strong electrostatic f...

Page 24: ...pe and the tape presence detector The figure on the next page shows the top side and bottom side view of the LIMAX33 CP 00 There are two versions of LIMAX33 CP 00 One version with eSGC refer to Figure...

Page 25: ...mechanical data according to IEC 61076 2 101 LED indicator Guide rail Tape guide Holding plate for the guide rail Underlay Sensor housing Earthing lug SCA cable PIO cable TOP view Floor sensor 1 FS1 F...

Page 26: ...SR1 IN blue SR1 O SR1 OUT red SR2 I SR2 IN pink SR2 O SR2 OUT grey Remark The PIO and SCA cable of the LIMAX33 CP 00 have open wire ends by default so the function is de fined by the wire color Later...

Page 27: ...grounded Remark In case floor sensors are used each floor level must be marked with a floor magnet Concerning mechanical installation of floor sensor s and magnets refer to the manual of the floor se...

Page 28: ...doors SR1 I OC O OC I Recall DOWN Recall UP Recall AC supply of Safety circuit Main contactors Safety circuit Supply CAN Safety gear supply Cut safety circuit Power supply CP 24VDC buffered if necessa...

Page 29: ...etector Presence detector LIMAX33CP 00 CAN_H CAN_L CAN GND CAN H System boundary of LIMAX33CP Lift Control Brake 2 OC front doors OC I Recall DOWN Recall UP Recall AC supply of Safety circuit Main con...

Page 30: ...SR In case of two SR s SR1 and SR2 should be connected following Figure 8 In case of one SR the SR1 should be wired due to Figure 10 see below if there is only one door side in the shaft only front a...

Page 31: ...eed governor see Figure 12 below Figure 12 eSGC actuator connected to a blocking device on the speed governor remote tripping The electromechanically tripped braking element electronic safety gear or...

Page 32: ...st be connected to the CAN bus of the control unit The shield for the CAN bus is connected on the device side via the housing to protection earth see also section 10 4 14 If it can be ensured that the...

Page 33: ...peration Modes The following operation modes are available Pre commissioning mode Teach mode Normal mode Test mode Settings mode Teach mode and test mode provide additional sub modes The figure on nex...

Page 34: ...O O O O X X X X X X X X Enabeled Cond gotoNormal fulfilled Cond startUpTeach Cond startUpNormal fulfilled 1 1 O X 1 1 1 O O O X 1 X X 2 2 1 1 1 2 O O X X X O O O O O O O 2 2 2 2 2 2 2 2 2 2 2 2 O O X...

Page 35: ...to pre commissioning mode The transitions between the modes can be demanded by CANopen communication 11 1 1 Pre commissioning After a correct physical installation of LIMAX33 CP 00 the device starts...

Page 36: ...unctions are not disabled 14 1 2 Teach mode regardless of the sub mode can be left to normal mode by CANopen command refer also to CANopen specifications If the teach process was not successful e g be...

Page 37: ...eady available after entering floor table from normal mode will not be erased but kept Teach mode is entered immediately after power up resp system reset only if reference positions are al ready avail...

Page 38: ...ged via CANopen in normal mode before sub mode trip is entered If the test final tripping speed has been set to a value bigger than the normal final tripping speed the CANopen demand to enter sub mode...

Page 39: ...ode to ETSL DOWN while the device is in test mode is only accepted if the actual position is above the middle of the shaft Concerning calculation of position of middle of the shaft refer to Table 14 1...

Page 40: ...Transition to TEACH Teach floor n Drive to floor n Teach lower reference Drive to bottom position CANopen Teaching reference position bottom Teach floor via CANopen Teach upper reference Drive to top...

Page 41: ...o to 13 2 8 The technician moves the car to the lowest possible position normally this is the position where the car is on the buffer He signals to the control that the current position has to be lear...

Page 42: ...door thresholds are level with the floor ground If not he can adjust the position of the cabin by correcting the position of the floor in the lift control and then he induces the control to make a co...

Page 43: ...ictly prohibited to implement a fully automatic learn trip for LIMAX33 CP 00 in the lift control The technician has to confirm manually at each floor that the floor level is correct The lift control i...

Page 44: ...2 1 To perform either a power cycle or a system reset This may be advantageous if reference positions are already available They will be kept and the system will restart directly in teach mode In case...

Page 45: ...eference Drive to top position CANopen Teaching reference position top Drive trough the whole shaft Teach lower reference Drive to bottom position CANopen Teaching reference position bottom Exit teach...

Page 46: ...e time If the teaching process follows Figure 17 see next page it is only necessary to move one and a half time through the whole shaft 1 change to teach manual 2 change to teach sub mode auto 3 move...

Page 47: ...b mode Auto CANopen Teaching reference position top Drive to bottom position CANopen Teaching reference position bottom Normal mode Yes No Conditions to leave to normal mode fulfilled refer to chapter...

Page 48: ...the single floor positions But in Teach sub mode Auto the LIMAX33 CP 00 determines the respective index under which a certain floor is stored on its own in such a way that floor positions are increasi...

Page 49: ...ion Figure 18 Automatic learning of double sided floors Table 8 Floor table as stored in CP in case of double sided floors learned automatically Floor No Position First side Second side 1 1000 X 2 300...

Page 50: ...in the table is taught a second time by the teach command The old positions of this floor will be overwritten For moving the floor by a second teach command the car must be on the position where the...

Page 51: ...iginal position1 3 The cabin needs to be in the range of 50 mm of the actual position of the floor before adjustment 4 The cabin needs to be in the range of 50 mm of the new position of the floor afte...

Page 52: ...riginal position The distance of the actual position to nearest floor position in the floor table on the corresponding side is bigger than 5 mm In case of double side floors the 1st side floor positio...

Page 53: ...ion for the time being As soon as standstill is reached the error level is increased to level 2 and the LIMAX33 CP 00 reacts corresponding to level 2 2 OC opens 3 Reserve may be for later use 4 eSGC O...

Page 54: ...51h eSGC overvoltage Check external supply voltage of SCG actuator If voltage is too high 30V fix it If this does not help replace LIMAX33 CP 00 35xh Other eSGC errors Check if trip coil of SCG actuat...

Page 55: ...cle Redo the teach process Door parameter relevelling zone size levelling zone size mini mum distance 1 0x64B 2 0x64C 3 0x66A 4 0x66B Go to settings or teach mode Set new door parameters or set them t...

Page 56: ...because the CAN command was not received for some reason LIMAX33 CP 00 opens OC at next stand still automatically for a short time approx half a second If LIMAX33 CP 00 is also not able to perform th...

Page 57: ...mal Mode LED flashes once per second Pre commissioning Mode LED flashes ten times per second Teach Mode LED lights permanently Teach Mode Auto LED lights permanently ERROR Flashes with a certain long...

Page 58: ...ning Name Norm reference SIL OC SR1 SR2 eSGC Comments Overspeed pre tripping EN81 20 5 6 2 2 1 6 a SIL 2 X Overspeed final tripping EN81 20 5 6 2 2 1 1a SIL 3 X X Final limit switches EN81 20 5 12 2 3...

Page 59: ...P 00 is used as an electronic speed governor as a substitute for the mechanical speed governor EN81 20 5 6 2 2 1 1a overspeed final tripping it is mandatory to use an electronic safety gear as the bra...

Page 60: ...t the average decelera tion caused by the machine brake is bigger or at least equal than parameter a tdel delay from the moment the safety circuit is opened until the deceleration caused by the machin...

Page 61: ...ere are two kinds of door bridging door bridging levelling and door bridging re levelling If the conditions for door bridging levelling or for door bridging re levelling are fulfilled SR 1 2 closes do...

Page 62: ...d for 3 entry side 1st side 2nd side or both sides of the floor If one of the conditions mentioned above does not fit LIMAX33 CP 00 will not accept the door bridging command and neither SR1 nor SR2 wi...

Page 63: ...speed condition or zone condition is hurt levelling resp re levelling speed exceeded or levelling resp re levelling zone is left unintended car movement UCM is triggered If UCM is triggered all SR1 2...

Page 64: ...d condition CAN Condition Zone condidition Speed condition CAN Condition Zone condidition Speed condition CAN Condition Zone condidition Speed condition CAN Condition UCM UCM Red arrows door briding S...

Page 65: ...ve The following subchapters define those safety functions which depend on the EN81 21 state 13 2 6 2 Overspeed Inspection Pre Tripping OC opens if there is actual EN81 21 state and speed exceeds pre...

Page 66: ...switch is reached In case of upper lower pre triggered stopping system is disabled there is no pre triggered stopping system limit switch In this case the positions of the upper lower inspection limit...

Page 67: ...before the upper lower pre triggered stropping system is trips The user should take this into account when setting the offsets of the in spection limit switches by CANopen 14 2 If upper or lower pre t...

Page 68: ...o account If OC opened due to a contradiction of direction button state and real movement they will close again after stand still and both buttons released The connections of LIMAX33 CP 00 with the in...

Page 69: ...23 Relations to the lower reference position Relations to the upper reference positions see Figure 24 on next page Lower reference position car buffer counterweight buffer car counter weight Offset ET...

Page 70: ...the upper reference positions Upper reference position car buffer counterweight buffer car counter weight Offset ETLS_UP Distance s for ETSL calculation Upper limit switch Offset upper limit switch O...

Page 71: ...pection pre tripping EN81 20 5 12 1 5 2 1 e No SIL Same as in normal mode Overspeed inspection final tripping no norm reference SIL3 Same as in normal mode Overspeed teach pre tripping Additional func...

Page 72: ...erspeed teach pre tripping Additional function no norm reference SIL3 Same as in teach mode Overspeed teach final tripping Additional function no norm reference No SIL Same as in teach mode Inspection...

Page 73: ...e is installed in This parameter has no direct influence on the safety functions Pre tripping speed 0 13000 mm s Tripping speed for safety function over speed pre tripping Final tripping speed 0 13000...

Page 74: ...tion a tdel 20 500 ms Delay of the functional chain from detecting ETSL event by LIMAX33 CP 00 until start of deceleration of the car VBuf 0 2500 mm s It is sufficient to reduce the speed to that spee...

Page 75: ...ETSL on his own a LIMAX33 CP 00 with disabled safety function ETSL can be used Final Limit switch enable disable REFERENCE fulfilled in case of enabled In case the user wants to take care about the f...

Page 76: ...mit switch enabled don t care don t care don t care Overspeed pre tripping enabled don t care don t care don t care Overspeed final tripping enabled enabled4 don t care don t care Overspeed Teach pre...

Page 77: ...safety function working platform 2 UCM only OC Under special prerequisites it is possible to fulfill the UCM function by opening the safety circuit In this case and if it is undesirable that the safet...

Page 78: ...iggered stopping system disabled the following equitation is valid Posupper_inspection_limit Posupper_reference Offsetupper_inspection_limit Offset lower inspection limit switch 20 30000 200 mm Determ...

Page 79: ...ints of the manual for the magnetic tape should be followed 15 3 Software Identification It is possible to read the ROM CRC of the LIMAX33 CP 00 software by CANopen Refer to CANopen specification Disp...

Page 80: ...oor and watch if the cabin relevels 15 7 Check of Safety Functions ATTENTION It obligates the user to ensure the safety for persons during check of the safety functions It is possible to carry out all...

Page 81: ...triggered stopping system trips Otherwise a man would be trapped on the roof or in the pit The auditor performs an inspection travel with normal inspection travel speed in upwards direction OC opens...

Page 82: ...pection state and simulate the EN81 21 state to LIMAX33 CP 00 by disconnecting the EN81 21 signal from the corresponding input of LIMAX33 CP 00 Test of overspeed inspection final tripping will be more...

Page 83: ...g to EN81 20 Annex A overspeed teach pre tripping is also SIL3 Overspeed Teach final tipping Not named in EN81 No SIL SIL3 28FIT n a Cares for additional safety before and during commissioning Final l...

Page 84: ...SFF for SIL3 achieved 12V Relay supply voltage 0 A 90 99 0 Required SFF for SIL3 achieved EMC of main supply 0 A 90 97 3 Required SFF for SIL3 achieved EMC of battery Supply 0 A 90 97 3 Required SFF f...

Page 85: ...est and so on Voltages Overvoltage EMC protection continuous Voltage supervision 10 ms 16 2 Demands of EN 61508 2 Annex D2 Table 29 Demands of 61508 Ref 61508 EN 61508 demand Value description of refe...

Page 86: ...oad sense 2 575 1150 Digital Inputs 6 3 2 17 102 Diagnostics for digital inputs 3 33 99 Position 2 3297 6594 Relays OC SR1 and SR2 6 615 3690 Solid State actuator eSGC 2 158 316 3 3 V and 2 V supply v...

Page 87: ...urbations can be avoided through suitable cable routing Signal cables always have to be routed separately from the load power line A safety distance of at least 0 5 m has to be kept from inductive and...

Page 88: ...e enough space before starting the works Make sure that the mounting area is clean and tidy Loose components and tools are sources of accidents If components need to be replaced Pay attention to a cor...

Page 89: ...the configuration of the replacement device fits the lift see info label on the housing resp in the lift Now reconnect the electrical connections These installations are usually carried out on the ca...

Page 90: ...can only be cleaned with a damp cloth do not use aggressive cleanser 21 Accessories Table 31 Accessories Order Code Description LIMAX S RMS Magnetic tape mounting kit for rail mounting AB20 80 10 1 R...

Page 91: ...91 Notes...

Page 92: ...etic Tape Presence Detector 30 Maintenance 87 Manual Learning of the Floor Table 39 Mechanical Installation 23 Normal mode 36 Operating area 22 Operation modes 32 Operational safety 6 Order Reference...