Elite Fitness CHALLENGER, Assembly Manual

Page 1: ...ASSEMBLY MANUAL Record serial number Elite Challenger Elliptical ...

Page 2: ...read through this manual to familiarise yourself with the operation of your new Elite Challenger Elliptical Doing so will help to insure that you get the most out of your machine enjoying a safe and effective workouts ahead Even though we go to great efforts to ensure the quality of each product we produce occasional errors and or omissions do occur In any event should you find this product to hav...

Page 3: ... all the loose parts before this equipment is used Keeps hands away from moving parts Keep children and pets away from the machine at all time DO NOT leave children unattended in the same room with the machine Before using the machine to exercise always do stretching exercises to properly warm up Inspect the machine before each use make sure all of the connections are tightly secured Only one pers...

Page 4: ... by or through the use of this product SERVICE HINTS The high quality standard of this product only will be kept if you on a regular basis check all screw connections and moving parts on proper fitting Damaged parts have to be changed immediately During the time of repair the product must not be used by anybody IMPORTANT HINTS A This product has been tested in accordance with the requirements of E...

Page 5: ...ve Washers 7 Attach the Front Stabiliser Cover 125 to the Front Stabiliser 124 and the Main Frame 34 using 2 x M5x10 Screws 14 Connect the Middle Stabiliser 80 to the 2 x Rails 84 using 4 x M8x16 Bolts 13 and 4 x Semicircle Washers 21 Connect the Rear Stabiliser 85 to the other end of the 2 Rails 84 using 4 x M8x16 Bolts 13 and 4 x Semicircle Washers 21 Fig 1 1 Fig 1 2 ...

Page 6: ...6 ASSEMBLY INSTRUCTIONS STEP 2 Attach the Middle Stabiliser 80 to the Main frame 34 using 4 x M8x20 Bolts 8 4 x Flat Washers 6 and 4 x Wave Washers 7 ...

Page 7: ...Frame Cable to the Front Post Cable Connect the Front Post 5 to the Main Frame 34 using 4 x M8x20 Bolts 8 4 x Flat Washers 6 and 4 x Wave Washers 7 Secure the Front Post Cover 32 to the Front Post 5 using 2 x M8x20 Bolts 8 2 x Flat Washers 6 and 2 x Wave Washers 7 Slide the Axle Shaft 122 into the Front Post 5 as shown in the diagram ...

Page 8: ... Washer 24 and 1 x Wave Washer 36 Refer to Fig 4 1 Attach the top end of the Left Pedal Arm 113 to the Crank Arm Axle 43 on the left hand side of the wheel on the Main Frame 34 using 1 x M8x20 Bolt 25 1 x Wave Washer 7 1 x Flat Washer 24 and 1 x Wave Washer 36 Refer to Fig 4 2 Attach the bottom end of the Right Pedal Arm 51 to the right hand side Rail 84 Between the Middle and Rear Stabiliser 85 A...

Page 9: ...e Shaft 122 on the Front Post 5 using 1 x M8x20 Bolt 25 1 x Wave Washer 7 1 x Flat Washer 24 and 1 x Wave Washer 18 Refer to diagram Attach the top end of the Lower Handlebar L 117 to the left hand side of the Axle Shaft 122 on the Front Post 5 using 1 x M8x20 Bolt 25 1 x Wave Washer 7 1 x Flat Washer 24 and 1 x Wave Washer 18 Refer to diagram ...

Page 10: ...10 ASSEMBLY INSTRUCTIONS STEP 6 Attach the Right Pedal Platform 65 to the Right Pedal Arm 51 using a Connection Plate 74 1 x Wave Washer 18 3 x M8x16 Bolts 13 and 3 x Flat Washers 6 ...

Page 11: ... and 2 x M8 Nylon Nuts 20 Attach the bottom end of the Lower Handlebar R 22 to the front end of the Right Pedal Platform 65 using a M8x55 Bolt 52 Attach the Outside Wheel Cover R 61 to the Inside Wheel Cover R 52 Ensure the Lower Handlebar R 22 and Right Pedal Platform 65 joint is inside the two covers Secure using 1 x M5x10 Screws and 2 x ST2 screws 62 ...

Page 12: ...18 to the left hand side wheel using 2 x Flat Washers 6 and 2 x M8 Nylon Nuts 20 Attach the bottom end of the Lower Handlebar L 117 to the front end of the Left Pedal Platform 114 using a M8x55 Bolt 54 Attach the Outside Wheel Cover L 116 to the Inside Wheel Cover L 118 Ensure the Lower Handlebar L 117 and Left Pedal Platform 114 joint is inside the two covers Secure using 1 x M5x10 Screws 14 and ...

Page 13: ... ELLIPTICAL ASSEMBLY MANUAL ASSEMBLY INSTRUCTIONS STEP 9 Attach the Left 121 and Right 28 Upper Handlebars using 4 x Carriage Bolts 31 4 x Semi circle Washers 21 and 4 x Nylon Nuts 20 Refer to the diagram above ...

Page 14: ...ASSEMBLY INSTRUCTIONS STEP 10 Feed the Lower Pulse Wire through the Front Post 5 Attach the Handlebar 9 to the Front Post 5 Secure using 2 x M8x16 Bolts 13 and 2 x Flat Washers 6 Refer to the above diagram ...

Page 15: ...RUCTIONS STEP 11 Connect Upper Computer Wire from Computer to the Front Post Wire Connect Upper Pulse Wire from Computer to the Lower Pulse Wire from Handlebar Attach Computer 1 to the Front Post 5 using 4 x M5x12 Screws 132 Refer to the above diagram ...

Page 16: ...Attach the Inner Front Post Cover 15 to the inner side of the Front Post 5 Secure using 1 x M5x10 screw 14 Attach the Back Front Post Cover 131 to the outer side of the Front Post 5 Secure using 1 x M5x10 screw 14 and 2 x ST2 screws 62 ...

Page 17: ...EMBLY INSTRUCTIONS STEP 13 Attach the left covers 119 120 to left Lower Handle Bar 117 using 4 x ST2 screws 27 and 2 x M5x10 screws 14 Attach the right covers 19 26 to Right Lower Handle Bar 22 using 4 x ST2 screws 27 and 2 x M5x10 screws 14 ...

Page 18: ...the Left Pedal Platform 114 using 4 x M5x10 screws 14 Attach the Right Pedal 64 to the Right Pedal Platform 65 using 4 x M5x10 screws 14 Refer to Fig 1 Clip the Lower Arm Covers 63 on the left and right lower pedal platform joints Refer to Fig 2 Fig 14 1 Fig 14 2 ...

Page 19: ... Be sure to fully inspect your machine before using it for the first time Failure to visually check and test and tech the assembly before use can cause damage to the Elite Elliptical and serious injury to users and bystanders and can also compromise the effectiveness of your exercise program ASSEMBLY INSTRUCTIONS ...

Page 20: ...HEART SYMBOL ON OFF flashes MANUAL 1 24 level PROGRAM P1 P12 PERSONAL U1 U4 WATTS CONSTANT 10 350 USER DATA U0 U4 U1 U4 memorized user data RECOVERY KEY The RECOVERY PROGRAM automatically evaluate your Fitness Level F1 F6 CONTROL MODE MANUAL PROGRAM WATT PERSONAL HRC PROGRAMS P1 P12 RPM SPEED WATTS CALORIES USED DATA START STOP RESET MODE RECOVERY PULSE HRC DISTANCE DISPLAY TIME ENTER AND UP DOWN ...

Page 21: ...y holding down the MODE button for 6 seconds until it changes to the normal display D The symbol DST will appear meaning that the DST will count down E The computer will automatically begin count down function value upon riding No further action is required F RESET the computer in order to release the latching status This also resets all other data PRESS ENTER UP DOWN START PAUSE Use UP DOWN key t...

Page 22: ... set correctly The PULSE display will flash when you have reached your target heart rate according to the Program you have chosen 1 55 DIET PROGRAM 2 75 HEALTH PROGRAM 3 90 SPORTS PROGRAM 4 TARGET USER SET TARGET HEART RATE RANDOM PORGRAM If the user is tired of using the preset program chart he she can choose RANDOM The computer will auto produce a new program chart by randomly selecting data Thi...

Page 23: ...lt These pivot points need to be tightened enough so there is still movement in the desired direction of travel but no sideways movement Excessive sideways movement causes knocking noises and extra wear Crosstrainers with a sealed bearing on the axle do not require greasing however units with a plastic or brass bushing should be greased twice a year with general purpose automotive grease between t...

Page 24: ...ecks Not only does this ensure your machine is in full working order but it will save you service costs in the long run Every time you perform maintenance record the date and if you can the distance and hours operated DATE HOURS DISTANCE FRAME SERVICE COMMENTS Cleaned Joints 01 06 15 16 5km none ...

Page 25: ...esult of abuse neglect accident or unauthorized modification B The damage due to incorrect adjustment of the machine The Elliptical should not be A Plugged into a multi board plug device The elliptical requires a dedicated power circuit and should be plugged directly into the wall socket B Used with an extension cord any longer than 1 5m Repair and Maintenance Service Please contact our Elite Fitn...

Page 26: ...seconds and relax Repeat 3 times for each leg See picture 2 Crus and Feet Tendon Stretches Standing with two hands on the wall or tree one leg behind Keeping your legs straight and the heel on the ground lean forward towards the wall or tree Hold for 10 15 seconds and relax Repeat 3 times for each leg See picture 3 Quadriceps Stretches Keeping your balance with your left hand holding onto a wall o...

Page 27: ...ed by using the radial wrist or carotid neck pulse using your index and middle fingers counting the beats for 10 seconds and multiplying by 6 Alternatively the use of a Wireless Telemetry Heart Rate strap and watch will give you an accurate Beats Per Minute BPM reading 220 AGE TMHR Theoretical Maximum Heart Rate TMHR x 85 Upper Training Limit bpm Beats per Minute TMHR x 65 Lower Training Limit bpm...

Page 28: ...washer Q235 Ф8 5 Ф25T 6 25 Bolt Q235 8 20 4 26 Cover ABS 1 27 Screw Q235 ST2 9 8 8 28 Upper Handlebar R 1 29 End cap PP 2 30 Foam STR 2 31 Carriage bolts Q235 M8 40 4 32 Front Post Cover 1 33 Cable 1 34 Main Frame Q235 1 35 Bearing gcr15 6004 2 36 Wave washer 65Mn Ф20 5 Ф30 0 3T 3 37 Flat washer Q235 Ф20 3 Ф30 0 5T 1 38 C clip 65Mn Ф18 5 Ф22 5 1T 2 39 Cover ABS 1 40 Screw Q235 3 16 3 4 6 41 Screw ...

Page 29: ...00 3 102 Flat washer Q235 Ф6 5 Ф13 1 5T 1 103 Screw Q235 M6 10L 1 104 Screw Q235 M8 P1 25 25L 1 105 Screw Q235 M6 50 1 106 Idle pole Q235 1 107 Flywheel HT200 Ф280 1 108 Bearing gcr15 6300 1 109 Sleeve PA6 φ10 6mm 1 110 Nut Q235 3 8 26 10T 2 111 Nut Q235 3 8 26 10T 2 112 Axle 45 3 8 26 126L 1 113 Left Pedal Arm Q235 1 114 Left Pedal Platform Q235 1 115 Pedal L PP 1 116 Outside Wheel Cover L 1 117 ...

Page 30: ...30 EXPLODED DRAWING ...

Page 31: ...31 ELITE ELLIPTICAL ASSEMBLY MANUAL NOTES ...

Page 32: ... visit www elitefitness co nz Copyright 2015 Elite Fitness Elite Fitness 11 George Bourke Drive Mt Wellington Auckland New Zealand 0800 243 834 www elitefitness co nz Keep up to date with the latest products competitions and equipment follow us on our social media sites EliteFitnessNZ EliteFitnessTV ...