Elka T 3000, Installation And Operating Instructions Manual

Page 1: ...tion Translation of original installation and operating instructions D ID V1_0 02 15 ELKA Torantriebe GmbH u Co Betriebs KG Phone 49 0 48 61 96 90 0 Dithmarscher Str 9 Fax 49 0 48 61 96 90 90 25832 T...

Page 2: ...onal skills knowledge and qualifications 7 2 8 Personal protective equipment 7 3 Transportation and storing 9 3 1 Transportation inspection 9 3 2 Scope of delivery T 3000 3500 9 3 3 Storing 9 3 4 Lift...

Page 3: ...T 3000 T 3500 2 8 Terminal row 29 8 1 Interior view 29 8 2 Mains connection 29 8 3 Controller terminal row 30 8 4 Circuit diagram 33 9 Barrier maintenance 40 10 Layout exploded drawing 41...

Page 4: ...r himself or others will result from this use He should also ascertain that the planned use will have no detrimental effect on the appliance itself The appliance should only be used when all safety eq...

Page 5: ...ies if it is not avoided ATTENTION points to a potentially dangerous situation which can cause property damage if it is not avoided REMARK Important notice for installation or functioning 1 2 Copyrigh...

Page 6: ...r closing Never reach into moving parts of the barrier Drive through the barrier only after complete opening The barrier has to be secured depending on the type of usage corresponding to the valid sta...

Page 7: ...m the site of operation The barriers T 3000 3500 operate with moving parts WARNING Rotating and or linear movable components can cause serious injuries Do not reach into moving parts or handle any mov...

Page 8: ...the barrier 2 8 Personal protective equipment During installation maintenance repair work and dismantling of the barrier suitable personal protective equipment must be worn CAUTION Bruising jamming dr...

Page 9: ...CAUTION Injuries resulting from drilling chips or saw dust Eye injuries Wearing of suitable safety goggles during the installation and repair work protects against serious eye injuries with long lasti...

Page 10: ...e not observed claims will be denied due to insurance regulations 3 2 Scope of delivery T 3000 3500 Drawing 1 Scope of delivery 1x barrier model T 3000 3500 1x barrier boom 2x keys in a pouch for the...

Page 11: ...njury by lifting heavy loads Lifting heavy loads may cause serious injuries Never lift the barrier single handedly To lift the barrier use a suitable lifting device Wear suitable safety shoes Barrier...

Page 12: ...T 3000 T 3500 11 4 Declaration of incorporation Drawing 2...

Page 13: ...of an electric shock Only certified electricians VDE 0100 should connect the controller to the mains supply According to DIN EN 12453 for an application with passenger traffic depending on the type o...

Page 14: ...he learning sequence If during the closing movement more force is needed the barrier reverses Additionally several different safety features e g photoelectric barriers can be connected CAUTION Danger...

Page 15: ...n for safety contact profile 8 2kOhm Connection of external safety systems Table 2 General data Supply voltage 88 264VAC 47 63Hz Power consumption Max 1 4A 230VAC Max 2 8A 115VAC Duty cycle 100 Temper...

Page 16: ...related data T 3000 T 3500 Power consumption max W 210 180 Running time standard ca s 0 9 1 3 Running time fast ca s 0 6 0 9 Max boom length mm 3 240 3 740 Effective boom length mm 3 000 3 500 Power r...

Page 17: ...ench 18mm 1 Open end wrench 19mm 1 Allen key 6mm 1 Torque wrench 0 120Nm 3 4 square head 1 Bit 3 4 10mm Length 100mm 1 Bit 3 4 19mm Length 100mm 1 Right angle screwdriver for hexagon socket screws 4mm...

Page 18: ...T 3000 T 3500 17 7 2 Mounting dimensions Drawing 3...

Page 19: ...00 18 7 3 Foundation Basic requirements Keep a safety distance of min 500mm between all moving barrier parts and surrounding objects like walls fences etc Please check the following drawing Drawing 4...

Page 20: ...ns quoted in this manual The installation distance between the barrier housing and the foundation edge has to be approx 100mm WARNING Risk of injury by insufficient fastening Tilting barrier housings...

Page 21: ...the foundation During the fastening of the barrier obey the minimum distance of the heavy duty anchor to the edge of the foundation 7 4 Opening closing the housing WARNING Rotating and or linear mova...

Page 22: ...rs to the outside 1 The hood raises itself 2 Now take the hood off upwards using both hands 2 Installing the hood Drawing 8 1 Using both hands place the hood on the housing by first pressing he rear g...

Page 23: ...y so far that an alignment of the boom connector on the main shaft is still possible Drawing 9 2 The barrier mechanics is preset at the factory so that the barrier boom can perform a 90 movement from...

Page 24: ...nted to cover the main shaft opening Converting from barrier boom right to barrier boom left 1 Remove the barrier hood 2 Detach the cover cap at the left housing side as described in the following dra...

Page 25: ...at the right side 7 6 Barrier boom 1 Remove all balancing springs from the spring assembly see below drawing Drawing 13 2 Turn the barrier mechanics at the boom connector into position CLOSED 2 If ne...

Page 26: ...OPEN 2 Mount the number of balancing springs according to the boom length see table below Boom length mm Model 2 000 2 500 3 000 3 500 T 3000 2x F1 1 2x F1 1 2x F1 1 T 3500 2x F1 1 2x F1 1 2x F1 1 3x...

Page 27: ...he barrier with only one spring mounted 4 Spring tension In position OPEN the pressure springs should be without pre tightening but also without play between the spring plate and the pressure spring I...

Page 28: ...y into position OPEN WARNING Risk of crushing During the barrier movement crushing points arise at many points of the barrier mechanics Before installation maintenance or repair work at the barrier me...

Page 29: ...ox 1 3 seconds The opening and closing times of the barriers can be changed in the learning sequence of the controller MO 24 under sequence point P101 Sequence point P101 0 fast Sequence point P101 1...

Page 30: ...DC 3 Motor connection 4 Terminal row 5 Fixing clamp for power and signal lines 6 Top hat rail for accessories optional or on site 7 Power supply with on off switch Table 8 8 2 Mains connection WARNING...

Page 31: ...rth lead terminal 3 Fasten secure the power line by cable ties at the provided tabs 8 3 Controller terminal row Drawing 20 The following control inputs have to be bridged or occupied with contact NC f...

Page 32: ...inal 5 and 7 max 1500mA 4 Gnd Ground 5 24V Uext 24V in total with terminal 3 and 7 max 1500mA 6 Gnd Ground 7 24V Uext 24V in total with terminal 3 and 5 max 1500mA 8 Gnd Ground 9 Multi1 Multi function...

Page 33: ...ble input BT or BTA3 or BTZ1B NO contact 34 Gnd Ground 35 BTA1 Push button OPEN 1 NO contact 36 Gnd Ground 37 BTA2 Push button OPEN 2 NO contact 38 Gnd Ground 39 BTZ1A Push button CLOSE 1A NO contact...

Page 34: ...T 3000 T 3500 33 8 4 Circuit diagram Drawing 21...

Page 35: ...T 3000 T 3500 34 Drawing 22...

Page 36: ...T 3000 T 3500 35 Drawing 23...

Page 37: ...T 3000 T 3500 36 Drawing 24...

Page 38: ...T 3000 T 3500 37 Drawing 25...

Page 39: ...T 3000 T 3500 38 Drawing 26...

Page 40: ...T 3000 T 3500 39 Drawing 27...

Page 41: ...k the balancing springs In case of a faulty spring all springs must be replaced simultaneously 2 Check that the boom is perfectly balanced by the springs see page 25 3 Check barrier housing and boom f...

Page 42: ...T 3000 T 3500 41 10 Layout exploded drawing Drawing 28...

Page 43: ...16 1 Bearing plate 17 1 BLDC Motor planetary gear 18 1 Eccentric tappet releasing device 19 1 Spring releasing device 20 1 Plain bearing eccentric tappet releasing device 21 1 Plain bearing gearbox 22...

Page 44: ...panel 41 1 Lock cylinder with nut and lock bolt 42 1 Boom holder 43 1 Boom 44 1 Supporting plate for seal or sealing cap 45 1 Sealing cap housing 46 1 Felt seal 47 2 Boom end cap 48 1 Bracket spring a...

Page 45: ...erson 7 L Layout exploded drawing 41 M Maintenance 40 Mounting dimensions 17 N Notes on safety for the operation 5 O Opening and closing times 27 P Personal protective equipment 7 R radio remote contr...