Elmo G-SOLWHI10/100E, Installation Manual

Page 1: ...Gold Solo Whistle Digital Servo Drive Installation Guide EtherCAT and CAN July 2018 Ver 1 509 www elmomc com...

Page 2: ...ing users of the Gold Solo Whistle servo drive in its installation The text and graphics included in this manual are for the purpose of illustration and reference only The specifications on which they...

Page 3: ...currents of 15 A or more On request the wires model may be ordered for currents of 10 A or less Cable Kit Catalog number CBL GSOLWHIKIT01 can be ordered separately For further details see the document...

Page 4: ...Installation 14 5 1 Unpacking the Drive Components 14 5 2 Connector Types 15 5 2 1 Connector Types 15 5 3 Mounting the Gold Solo Whistle 17 5 4 The Gold Solo Whistle Connection Diagrams 18 Chapter 6 W...

Page 5: ...ts J6 45 6 8 1 Port C Emulated Encoder Output 47 6 8 2 Analog Input 48 6 8 3 Digital Input and Output TTL Mode 49 6 8 4 Digital Input and Output PLC Source Mode 51 6 9 USB 2 0 J9 53 6 10 RS 232 Connec...

Page 6: ...y qualified personnel may install adjust maintain and repair the servo drive A qualified person has the knowledge and authorization to perform tasks such as transporting assembling installing commissi...

Page 7: ...ing reinforced or double insulation in accordance with approved safety standards Before switching on the Gold Solo Whistle verify that all safety precautions have been observed and that the installati...

Page 8: ...V isolated DC power source not included and a smart control supply algorithm enables the drive to operate up to 95V with only one power supply with no need for an auxiliary power supply for the logic...

Page 9: ...age VDC 95 Maximum continuous power output W 80 200 400 800 1200 1600 Efficiency at rated power at nominal conditions 99 Maximum output voltage 95 of DC bus voltage at f 22 kHz Auxiliary power supply...

Page 10: ...ous power output W 480 960 1450 Efficiency at rated power at nominal conditions 99 Maximum output voltage 95 of DC bus voltage at f 22 kHz Auxiliary power supply VDC 12 to 95 VDC up to 6 VA inc 5 V 2...

Page 11: ...mc com 11 Table of Contents 4 2 2 Product Features Main Feature Details Presence and No STO TTL or PLC Source Digital Input TTL or 6 PLC Source 6 Digital Output TTL or 2 PLC Source 2 Analog Input Diff...

Page 12: ...ture Details Operating ambient temperature according to IEC60068 2 2 0 C to 40 C 32 F to 104 F Storage temperature 20 C to 85 C 4 F to 185 F Maximum non condensing humidity according to IEC60068 2 78...

Page 13: ...Adjustable speed electrical power drive systems Safety requirements Functional EN ISO 13849 1 2008 PL e Cat 3 Safety of machinery Safety related parts of control systems Approved IEC EN 61800 5 1 Adj...

Page 14: ...the instrument If any damage has occurred report it immediately to the carrier that delivered your drive 3 To ensure that the Gold Solo Whistle you have unpacked is the appropriate type for your requi...

Page 15: ...mm pitch Power Connectors version Wires 7 14 AWG M1 M2 M3 PR VP 16 AWG PE Main Power and Motor Power Wires version J4 2x6 2 0 mm pitch Feedback port A J5 2x4 2 0 mm pitch Feedback port B J6 2x12 2 0...

Page 16: ...ctor Types www elmomc com 16 Table of Contents Figure 1 Connector Locations EtherCAT Figure 2 Connector Locations CAN Table 2 Connector Types The pinouts in Chapter 6 Wiring describe the function of e...

Page 17: ...assis we recommend that the Gold Solo Whistle be screw mounted to it to help with heat dissipation The Gold Solo Whistle has screw mount holes on each corner of the heat sink for this purpose see belo...

Page 18: ...lation Guide MAN G SOLWHIIG EC Ver 1 509 The Gold Solo Whistle Connection Diagrams www elmomc com 18 Table of Contents 5 4 The Gold Solo Whistle Connection Diagrams Figure 5 The Gold Solo Whistle Conn...

Page 19: ...Gold Solo Whistle Installation Guide MAN G SOLWHIIG EC Ver 1 509 The Gold Solo Whistle Connection Diagrams www elmomc com 19 Table of Contents Figure 6 The Gold Solo Whistle Connection Diagram CAN...

Page 20: ...d optimal servo performance of the drive The following table legend describes the wiring symbols detailed in all installation guides Wiring Symbol Description Earth connection PE Earth Connection Comm...

Page 21: ...com 21 Table of Contents Wiring Symbol Description Encoder Earthing The cable s shield is connected to the chassis PE in the connector Earthing the Encoder and connecting the Earth PE to the drive CO...

Page 22: ...shield of the control cables carry no current The only time these conductors carry current is under abnormal conditions when electrical equipment has become a potential shock or fire hazard while con...

Page 23: ...t One COMRET Common Return must be connected to the PE Implement the following steps to connect the COMRET to the PE a At the drive connect the feedback drain wire to one of the COMRET terminals in th...

Page 24: ...nnector 1 At the controller side connections follow the controller manufacturer s recommendations concerning the shield 2 The connection of the Drain wire to the Port C is not mandatory Figure 9 Feedb...

Page 25: ...lation Guide MAN G SOLWHIIG EC Ver 1 509 Basic Recommendations www elmomc com 25 Table of Contents 6 1 5 STO Port C Cable Connector It is recommended to use shielded cable but is not mandatory Figure...

Page 26: ...rdware manual for full details Pin J28 Signal Function Cable Wires Brushless Motor Brushed DC Motor 4 PE Protective earth Motor Motor 3 M1 Motor phase Motor N C 2 M2 Motor phase Motor Motor 1 M3 Motor...

Page 27: ...Installation Guide MAN G SOLWHIIG EC Ver 1 509 Motor Power Connector Pinouts J28 www elmomc com 27 Table of Contents Figure 12 Brushless Motor Power Connection Diagram Figure 13 Brushed Motor Power C...

Page 28: ...Single DC Power Supply Power to the Gold Solo Whistle is provided by a 12 95 VDC single isolated DC power source not included with the Gold Solo Whistle A smart control supply algorithm enables the Go...

Page 29: ...erminals on the Main Power Connector To connect the DC power supply 1 The source of the 12 to 195 VDC power supply must be isolated 2 For best immunity it is highly recommended to use twisted and shie...

Page 30: ...ply The backup functionality can be used for storing control parameters in case of power outs providing maximum flexibility and backup capability when needed Connect the VL and PR terminal to the Auxi...

Page 31: ...iliary Power www elmomc com 31 Table of Contents 6 3 4 Connectivity 6 3 4 1 Power Rating 200 V For Power Rating 200 V two power isolated DC power sources are required main power 12 195V and auxiliary...

Page 32: ...Rating 100 V 6 3 4 2 a Single Power Supply For power rating 100 V a single Power Supply is required which contains a smart control supply algorithm enabling the Gold Solo Whistle to operate with only...

Page 33: ...ld Solo Whistle Installation Guide MAN G SOLWHIIG EC Ver 1 509 Main and Auxiliary Power www elmomc com 33 Table of Contents 6 3 4 2 b Optional Backup Supply Figure 16 Auxiliary Supply Connection Diagr...

Page 34: ...ter 7 Drive Status Indicator in the MAN G Panel Mounted Drives Hardware manual Drive Status Indicator EtherCAT Figure 17 Drive Status Indicator CAN The red green dual LED is used for immediate indicat...

Page 35: ...See Chapter 9 in the in the MAN G Panel Mounted Drives Hardware manual for full details Pin J26 Signal Function 1 STO1 STO 1 input default 24 V 2 STO2 STO 2 input default 24 V 3 STO_RET STO signal re...

Page 36: ...ble of Contents 6 5 1 Source Mode PLC Voltage Level Refer to the diagrams below for the PLC Source option connection Figure 18 STO Shrouded Type Input Connection PLC Source Option 6 5 2 TTL Mode TTL V...

Page 37: ...n 3 PortA_ENC_A Channel A ABS_CLK Absolute encoder clock 4 PortA_ENC_A Channel A ABS_CLK Absolute encoder clock 5 PortA_ENC_B Channel B ABS_DATA Absolute encoder data 6 PortA_ENC_B Channel B ABS_DATA...

Page 38: ...Ver 1 509 Port A Connector J4 www elmomc com 38 Table of Contents 6 6 1 Incremental Encoder Figure 20 Port A Shrouded Type Incremental Encoder Input Recommended Connection Diagram 6 6 2 Halls Sensor F...

Page 39: ...Encoder The following figures describe the connections at Port A for the Absolute Serial type encoders Figure 22 Absolute Serial Encoder Recommended Connection Diagram for EnDAT Biss SSI Figure 23 Abs...

Page 40: ...w elmomc com 40 Table of Contents 6 6 3 1 Hiperface The following figure describes the connection diagram Figure 24 Absolute Serial Encoder Recommended Shrouded Type Connection Diagram for Stegmann Hi...

Page 41: ...er 5V supply NC 2 COMRET Common Return COMRET Common Return 3 PortB_ENC_A SIN Channel A Sine SIN Sine 4 PortB_ENC_A SIN Channel A Sine SIN Sine 5 PortB_ENC_B COS Channel B Cosine COS Cosine 6 PortB_EN...

Page 42: ...C Ver 1 509 Port B Connector J5 www elmomc com 42 Table of Contents 6 7 1 Incremental Encoder The following figure describes the connections at Port B for the Incremental encoder Figure 25 Port B Incr...

Page 43: ...9 Port B Connector J5 www elmomc com 43 Table of Contents 6 7 2 Interpolated Analog Encoder The following figure describes the connections at Port B for the Interpolated Analog encoder Figure 26 Port...

Page 44: ...Gold Solo Whistle Installation Guide MAN G SOLWHIIG EC Ver 1 509 Port B Connector J5 www elmomc com 44 Table of Contents 6 7 3 Resolver Figure 27 Port B Resolver Shrouded Type Connection Diagram...

Page 45: ...annel A complement output 3 PortC_ENCO_B Buffered Channel B output 4 PortC_ENCO_B Buffered Channel B complement output 5 PortC_ENCO_Index Buffered INDEX output 6 PortC_ENCO_Index Buffered INDEX comple...

Page 46: ...WHIIG EC Ver 1 509 Port C Digital I Os and Analog Inputs J6 www elmomc com 46 Table of Contents Pin Positions Cable Connector 24 Pin Tyco Plug This cable is included in the cable kit described in Sect...

Page 47: ...Table of Contents 6 8 1 Port C Emulated Encoder Output The following figure describes the connections at Port C for the Emulated Encoder Differential Figure 28 Emulated Encoder Differential Output Rec...

Page 48: ...MAN G SOLWHIIG EC Ver 1 509 Port C Digital I Os and Analog Inputs J6 www elmomc com 48 Table of Contents 6 8 2 Analog Input The following circuit describes the internal interface of the Analog input...

Page 49: ...C Digital I Os and Analog Inputs J6 www elmomc com 49 Table of Contents 6 8 3 Digital Input and Output TTL Mode The following figure describes the connections at the I O Port for the Digital Input an...

Page 50: ...Gold Solo Whistle Installation Guide MAN G SOLWHIIG EC Ver 1 509 Port C Digital I Os and Analog Inputs J6 www elmomc com 50 Table of Contents Figure 31 Digital Output Connection Diagram TTL Option...

Page 51: ...al I Os and Analog Inputs J6 www elmomc com 51 Table of Contents 6 8 4 Digital Input and Output PLC Source Mode The following figure describes the connections at the I O Port for the Digital Input and...

Page 52: ...ld Solo Whistle Installation Guide MAN G SOLWHIIG EC Ver 1 509 Port C Digital I Os and Analog Inputs J6 www elmomc com 52 Table of Contents Figure 33 Digital Output Connection Diagram Source PLC Optio...

Page 53: ...ction 12 1 in the in the MAN G Panel Mounted Drives Hardware manual for full details Pin J9 Signal Function 1 USB VBUS USB VBUS 5 V 2 USBD USB _N line 3 USBD USB _P line 5 USB COMRET USB communication...

Page 54: ...nnector J21 See section 12 5 in the in the MAN G Panel Mounted Drives Hardware manual for full details Pin J21 Signal Function 1 RS232_Rx RS 232 receive 2 RS232_Tx RS 232 transmit 3 RS232_COMRET RS 23...

Page 55: ...al network protocol Fieldbus Type Product Number EtherCAT G SOLWHI XX YYYEXX 6 11 1 EtherCAT IN Ethernet Connector J7 Refer to section 12 2 in the MAN G Panel Mounted Drives Hardware manual for more d...

Page 56: ...electrical diagram Pin J8 Signal Function 1 EtherCAT_OUT_TX EtherCAT out transmit 2 EtherCAT_OUT_TX EtherCAT out transmit 3 EtherCAT_OUT_RX EtherCAT out receive 4 5 N A 6 EtherCAT_OUT_RX EtherCAT out...

Page 57: ...LED The EtherCAT status indicator is a single red green dual bi colored LED that combines the green RUN indicator and the red ERROR indicator of the EtherCAT state machine For further details see the...

Page 58: ...drives The Gold Solo Whistle supports the following CAN fieldbus type industrial network protocol Fieldbus Type Product Number CAN G SOLWHI XX YYYSXX See Section 12 4 in the MAN G Panel Mounted Drive...

Page 59: ...AN Communications Version www elmomc com 59 Table of Contents 6 12 1 CAN Wiring Figure 39 Gold Solo Whistle Connection Diagram CAN Caution When installing the CAN communications ensure that each servo...

Page 60: ...r ensure that the DC supply is within the specified range and that the proper plus minus connections are in order 6 14 Initializing the System After the Gold Solo Whistle has been connected and mounte...

Page 61: ...capability Approximately 10 C W Thermal time constant Approximately 240 seconds thermal time constant means that the Solo Whistle will reach 2 3 of its final temperature after 4 minutes Shut off tempe...

Page 62: ...dissipation To determine if your application needs a heat sink 6 Allow maximum heat sink temperature to be 80 C or less 7 Determine the ambient operating temperature of the Solo Whistle 8 Calculate t...

Page 63: ...histle Installation Guide MAN G SOLWHIIG EC Ver 1 509 Heat Dissipation www elmomc com 63 Table of Contents Chapter 7 Dimensions This chapter provides detailed technical dimensions regarding the Gold S...

Page 64: ...www elmomc com 64 Table of Contents...