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10 

CS2500 | INSTRUCTIONS FOR USE

8. Maintenance

The life of the CS2500 is prolonged if the units are kept clean and dry. A daily check at hydraulic 
hose and cable is importent. 
Daily cleaning of dies and the crimp unit are recommended. Never use air blowing tools when 
cleaning crimp unit, especially close to the hydraulic piston.
The automatic driven screw for locking of cable lugs shall be carefully lubricated each 20 000 
cycles. A few drops of mineral based hydraulic oil, Hydrex MV22, shall be used. Cleaning of screw 
shall never be made. Oil is delivered with the equipment. 
Never try to repair this equipment without consulting Elpress. Personal safety may then be put out 

of functionality. 

9

.

 Environmental aspects

Elpress are continuously working for a better environment and are certified according to ISO14001. 
This equipment is designed for low power consumption. When not in use, main switch should be 
turned off and mains power plug disconnected.
All material in the CS2500 crimp station equipment fulfil ROHS demands and are recyclable.

Electrical equipment shall not be disposed together with normal waste. In accordance with
European Directive RoHS 2011/65/EU, 2012/19/EU waste of electric and electronic equipment 
that reached the lifetime must be collected separately and decommissioned and sent to 
appropriate environmentally responsible recycling facility, regional collection centre or nearest 
Elpress representative.
The pump contains one litre of mineral oil which never should be thrown into nature.  

TROUBLESHOOTING 
Display or switches do not

  

 Check mains outlet power fuse and than

function

 

 cable and connector.

ERROR MESSAGES DISPLAY
Stop button  stuck

 

 Signal cable not connected or damaged

Motor temp high

 

 Improve air ventilation around pump

Log memory full 

 Use “Clear logs” in main menu

High motor current 

 

Contact Elpress

Time for service

 

 Time for preventive maintenance

No CAN comm

 

 Check cable and connector

Summary of Contents for 7393487041202

Page 1: ...CS2500 Instructions for use GB...

Page 2: ...2 CS2500 INSTRUCTIONS FOR USE...

Page 3: ...CTION CERTIFICATE 4 2 ASSISTANCE 4 3 PERSONAL SAFETY 5 4 GENERAL DESCRIPTION 6 5 CS2500 SYSTEM COMPONENTS 7 6 USE OF CS2500 8 7 DISPLAY MENU 9 8 MAINTENANCE 10 9 ENVIRONMENTAL ASPECTS 10 10 TECHNICAL...

Page 4: ...urrent routines within Elpress and in correspondence with the relevant requirements in ISO 9001 2000 Inspection records are filed with Elpress and are available upon request Inspection date Inspector...

Page 5: ...ise risks always use protective glasses when operating Always check equipment before use with special regards to damage on the hose control cable and mains cable If damage is seen or suspected the uni...

Page 6: ...as well as the pressure build up of each crimp cycle are continuously monitored and logged into the electronic control module Most of the information can be directly read on the display after each cr...

Page 7: ...TIONS FOR USE 5 CS2500 System components Crimp station CS2500 Pump PS710D Foot pedal PC Software for crimp analysis and quality process integration Display Footpedal connection CAN bus system Hydrauli...

Page 8: ...e foot pedal switch is kept down the pump starts and hydraulic pressure is built up When pressure exceeds 15 bar the green LED flashes at about 4 Hz and the display shows press active This is starting...

Page 9: ...display By using the down switch on the keypad thid information is easy reached If any of the parameters above press time pressure current voltage oil temp or motor temp is out of preset limits there...

Page 10: ...tion When not in use main switch should be turned off and mains power plug disconnected All material in the CS2500 crimp station equipment fulfil ROHS demands and are recyclable Electrical equipment s...

Page 11: ...nit 11 5 kg Dimensions crimp unit 200 x 350 x 340 Weight crimp unit 59 5 kg Mains unit pump 85 276 VAC 50 60Hz 24 28 VDC 30A over current and over voltage protected mains cord 4 5 m Control module Elp...

Page 12: ...TSERKL RING TODISTUS SLANDARDINMUKAISUUDESTA DECLARATION OF CONFORMITY KONFORMIT TSERKL RUNG KONFORMITEITSVERKLARING D CLARATION DE CONFORMIT DECLARACI N DE CONFORMIDAD DECLARA O DE CONFIRMADADE DICHI...

Page 13: ...13 CS2500 INSTRUCTIONS FOR USE 11 Declaration of conformity...

Page 14: ...14 CS2500 INSTRUCTIONS FOR USE...

Page 15: ...15 CS2500 INSTRUCTIONS FOR USE...

Page 16: ...16 CS2500 INSTRUCTIONS FOR USE 8052 050500 Elpress AB P O Box 186 SE 872 24 KRAMFORS Sweden Tel 46 0 612 71 71 00 Fax 0 46 612 71 71 51 E mail sales elpress se www elpress net...

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