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CS2500 | INSTRUCTIONS FOR USE

               IMPORTANT!  Read this section before using CS2500

3. Personal safety

•  This equipment may only be used by persons with sufficient 
  knowledge about its application and function.
•  The use of other hydraulic tools than from Elpress may bring 

  about considerable risks for personal injury.

CS2500 is a crimp station with integrated hydraulic pump and foot pedal. 
This equipment is designed for crimping of Elpress terminals on to power cables.
The crimp station shall not be operated with more than one person at a time. 
The mains unit may only be connected to a 100  - 240 VAC outlet with protective earth.
This Instruction shall always be kept with the equipment.

•  The CS2500 creates high hydraulic pressure (max 700  bar) and high press forces 
(up to 260 kN). To minimise risks, always use protective glasses when operating.

Always check equipment before use, with special regards to damage on the hose, control cable 
and mains cable. If damage is seen or suspected, the unit must not be used and immediate service 
actions must be taken.

Note that only

 authorised service units with access to technical documentation may service the 

CS2500. Always use spare parts supplied by Elpress.

Reduce the safety risks and prolong the service time for the CS2500 by handling it with care and by 
keeping it clean.
Do not try to use the crimp station for other purpose than crimping terminals.

At all work, observe the movements of crimp dies to avoid finger damages.
CS2500 has a unique fast and with low force, locking/unlocking of terminals. 

 

That secure high personal safety. All movements are quickly stopped
by releasing start switch on foot pedal. Stop switch on pedal retracts all
movements.

At longer stops, switch off the unit and disconnect the mains cord plug.

Summary of Contents for 7393487041202

Page 1: ...CS2500 Instructions for use GB...

Page 2: ...2 CS2500 INSTRUCTIONS FOR USE...

Page 3: ...CTION CERTIFICATE 4 2 ASSISTANCE 4 3 PERSONAL SAFETY 5 4 GENERAL DESCRIPTION 6 5 CS2500 SYSTEM COMPONENTS 7 6 USE OF CS2500 8 7 DISPLAY MENU 9 8 MAINTENANCE 10 9 ENVIRONMENTAL ASPECTS 10 10 TECHNICAL...

Page 4: ...urrent routines within Elpress and in correspondence with the relevant requirements in ISO 9001 2000 Inspection records are filed with Elpress and are available upon request Inspection date Inspector...

Page 5: ...ise risks always use protective glasses when operating Always check equipment before use with special regards to damage on the hose control cable and mains cable If damage is seen or suspected the uni...

Page 6: ...as well as the pressure build up of each crimp cycle are continuously monitored and logged into the electronic control module Most of the information can be directly read on the display after each cr...

Page 7: ...TIONS FOR USE 5 CS2500 System components Crimp station CS2500 Pump PS710D Foot pedal PC Software for crimp analysis and quality process integration Display Footpedal connection CAN bus system Hydrauli...

Page 8: ...e foot pedal switch is kept down the pump starts and hydraulic pressure is built up When pressure exceeds 15 bar the green LED flashes at about 4 Hz and the display shows press active This is starting...

Page 9: ...display By using the down switch on the keypad thid information is easy reached If any of the parameters above press time pressure current voltage oil temp or motor temp is out of preset limits there...

Page 10: ...tion When not in use main switch should be turned off and mains power plug disconnected All material in the CS2500 crimp station equipment fulfil ROHS demands and are recyclable Electrical equipment s...

Page 11: ...nit 11 5 kg Dimensions crimp unit 200 x 350 x 340 Weight crimp unit 59 5 kg Mains unit pump 85 276 VAC 50 60Hz 24 28 VDC 30A over current and over voltage protected mains cord 4 5 m Control module Elp...

Page 12: ...TSERKL RING TODISTUS SLANDARDINMUKAISUUDESTA DECLARATION OF CONFORMITY KONFORMIT TSERKL RUNG KONFORMITEITSVERKLARING D CLARATION DE CONFORMIT DECLARACI N DE CONFORMIDAD DECLARA O DE CONFIRMADADE DICHI...

Page 13: ...13 CS2500 INSTRUCTIONS FOR USE 11 Declaration of conformity...

Page 14: ...14 CS2500 INSTRUCTIONS FOR USE...

Page 15: ...15 CS2500 INSTRUCTIONS FOR USE...

Page 16: ...16 CS2500 INSTRUCTIONS FOR USE 8052 050500 Elpress AB P O Box 186 SE 872 24 KRAMFORS Sweden Tel 46 0 612 71 71 00 Fax 0 46 612 71 71 51 E mail sales elpress se www elpress net...

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