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CS2500 | INSTRUCTIONS FOR USE
6. Use of CS2500
When crimp unit is to be moved use the lifting hooks which are attached on CS2500. Make sure
that crimp unit is placed on a stable place, preferable with a hard wood board. If a moveable
working place is used make sure that wheels can be locked.
Set main switch to position “0” on top of pump unit.
- Connect hydraulic hose to pump. Do not bend the hose too much. Connect control cable to the
pump and lock it. Than attach separate cable to foot pedal.
- If all internal connections are made, then attach the mains cord plug to 100-240 VAC power
outlet with a protective earth, PE.
- Set the main switch on the pump unit in position “II”. Than press the right switch in the foot
pedal to activate self check of system, a green LED will light above the display to indicate
ready for use state.
Running.
- When the left switch in the foot pedal is pressed the crimp process starts with low force screw
locking of terminal. If the foot pedal switch is kept down the pump starts and hydraulic pressure is
built up. When pressure exceeds 15 bar, the green LED flashes at about 4 Hz and the display shows
“press active”. This is starting point for crimp data logging into pump computer memory. When
preset max pressure is reached, the system is automatically released and both cylinder piston
and locking screw are retracted. This procedure is referred to as one crimp cycle. Display gives
information for each cycle. See Display Information in this manual.
A crimp cycle can be interrupted by releasing foot pedal switch, the left one.
A crimp cycle can be restarted
by again pressing foot pedal switch, the left one.
A crimp cycle can be ended
by pressing the foot pedal switch, the right one.
If the crimp cycle is interrupted before the pump starts, pressing right switch will retract screw
and make new locking of terminal possible. Between locked terminal and start of pump there is a
security time delay in the control system of 1 second.
The main switch, on pump unit, should be set in position “0” when equipment is out of use.
During longer stops the mains power plug should be disconnected.
