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Technical Manual Cold Storage Controllers TKP / TKC x130 - x140

Page 16

Caution

Communication with VPR systems

The  TKx  controller  can  be  used  as  intelligent 

cold  storage  controller  in  co-operation  with  the 

compound control system VPR. In this case, it is 

controlled by the VPR. So the TKx need an individual 

address („

adress in netwk

“, mode page)

Each  controller  can  be  assigned  to  a  certain 

compound  (Refrigeration  or  Freezing,  „

com-

pound

“,  mode  page). This  enables  the  VPR  to 

transmit specific information to the cold storage 

controllers  assigned  to  the  compound  while  a  

failure occurs. 

More detailed information you will find in the tech-

nical manual of the VPR compound system.

Behavior in case of the VPR-function 'Low Power 

Optimization'
If this feature is used in the VPR-system, the VPR 

can disable the refrigeration functions of the TKx 

for a certain time, even though the refrigeration 

setpoint is increased. The fans and the heating 

continues working, they will be disabled in case 

of compound failure only.

All  TKx  controllers  can  be  networked  together 

with other ELREHA-control devices. For this duty 

ELREHA has developed E-LINK, a transmission 

protocol, which will be transmitted on a two-wire 

bus-system  based  on  the  RS-485-Standard. 

With  E-LINK,  up  to 

78

  controllers  are  able  to 

communicate. 

Each  controller  in  a  network  has  its  individual 

address  („

adress  in  netwk

“,  mode  page).  This 

adress is necessary for selecting the right controller 

while a data package is transmitted on the network 

bus. If the controllers are used outside a network, 

the address and the parameter „

compound

“ are 

of no importance. 

Never use address 64 !!

Remote control with SMZ

The  TKx  can  be  remote  controlled  by  a  SMZ 

frontend. In this case all display information and 

keypresses will be transmitted. 

Configuration / Service via PC

The controllers can be linked via RS 232 or RS 

485 interface to a PC where a matching the EL-

REHA-software runs. From there you can change 

parameters, save them to the hard disk (download) 

and send it to other controllers (upload).

 Networking by RS-485-Bus 

(E-LINK-Protocol)

Behavior in case of compound failure
If a TKx is assigned to a certain compound and a 

disturbance occurs, the unit responds as follows: 

  The solenoid valves will be closed

  The fan switches off

  A defrost cycle will be terminated. 

  A new defrost cycle is only possible when the  

  compound problem is solved.

  To see if this function is released, look 

  at „

solenoid valve

“ (actual values page).

Data transmission disturbances
If  the  controller  gets  no  new  information  from 

the  VPR,  it  continues  working  with  the  actual 

settings. 

If there was an order from the VPR to close the 

solenoid valves and a technical defect interupts the 

data transmission for more than 30 minutes, the TKx 

ignores this order and starts working normally. 

When data transmission is restored, the TKx will 

work again immediately according to the commands 

of the VPR.

  Wiring of data lines

The Line-Interface resp. Line-Bus (RS-485) allows 

to connect the controller to a central unit. 

Configuration:

  Use standard "twisted pair" data cable

  Each module/controller gets an individual  

  address

  The best signal-to-noise ratio you get when  

  each PE connector is grounded the shortest  

  way

  The unshielded part of the data cable must be  

  as short as possible.

The  controllers  of  the  TKP  31xx  series  (from 

Soft.Vers. 4.03) are prepared for connecting the 

series TAA xx15 Remote Displays. 

These displays are able to display the values of 

all 6 connectable sensors alternatively. 

The TAA display must be connected to the RS-

485-interface "intercom". 

Up to 6 TAA xx15 can be connected, each TAA 

is able to display any sensor value.

Power Supply

The TAA can be supplied by the TKP-controller 

or by an external transformer.

 

The controllers of the series TKP are 

able to supply 2 TAA Remote Displays 

max.!

Parameterizing

The TKP controller needs no special settings. 

At the TAA the # of the sensor to display must 

be set by an incremental switch at the rear side 

of the housing. 

Display while a defrost cycle

If  the  controller  works  in  a  defrost  cycle,  the 

TAA Remote Display holds the last temperature 

value, measured at the beginning of the defrost. 

After  termination  of  the  defrost  event,  a  real 

temperature  value  will  be  displayed  after  the 

following preconditions:

 The measured actual value is less than the  

  displayed value + 2K

  After the alarm delay extension is run down

For further information please read the manual 

of the used TAA Remote Display. 

 Connection of Remote Displays

Relais 4

R S

485

Relais 1

1

4

L

3

2

N

5

PE

Netz

TKP 31xx

10

7

6

9

8

14

11

13

12

Relais 2

Relais 3

AC

34

Ve

rso

rg

un

g

un

ge

re

ge

lt

D C

33

38

ND

O

inter-

com

R S

485

DO

35

37

36

OU

T

DO

GN

D

R S

232

IN

42

41

40

39

4..

.20

mA

 

Au

sg

an

g

0..

.10

Au

sg

an

g

Schaltschrank / Electrical Cabinet

OK

 1

23

18

15

17

16

19

21

20

22

Relais 5

Relais 6

27

25

24

26

28

OK

 4

OK

 2

OK

 3

51

ND

O

43

46

45

44

5

6

47

49

48

50

1

55

3

4

2

54

53

52

56

Notice

Summary of Contents for TKC 19130

Page 1: ... defrost act fail page 20 02 18 11 492 actual values 20 02 18 11 49 setpoint page 20 02 18 11 49 defrost page 20 02 18 11 49 mode page 20 02 18 11 49 assignment page 20 02 18 11 49 hist fail page 20 02 18 11 49 ESC RET RET RET RET RET RET RET current failure etc last failure 1 etc sensor 1 etc setpoint level X etc defrost mode etc configuration TKP TKC Test 20 02 18 11 49 RET User Code date time e...

Page 2: ...ge caused by failure to comply with these operating instructions Nor will ELREHA be held liable for any personal injury or damage to property caused by improper handling or failure to observe the safety instructions and recommendations contained in this or any other ELREHA supplied document related to this product Thismanualcontainsadditionalsafetyinstructionsthroughout the functional description ...

Page 3: ...tethe StandardDisplay aftersomeseconds incaseofafailureitwilldisplaytheactualfailure factory set is the actual value of probe 1 This will also displayed if you have selected any parameterandyouhaven ttouchabuttonformore than 3 minutes If you think that it is suggestive to show any sensor value as permanent parameter do the following Change permanent parameter Select the parameter you want to have ...

Page 4: ...2 h m s resettable only 00 00 00 up to runtime relay 6 2 00 00 00 analog value X 1 output is X of the selected range OC1 OC2 OC3 OC4 X 1 voltage at this digital inputs relay status X 1 state of relays 1 6 1 ON avtivated 0 OFF de activated Setpoint Page Level Range Factory setting setpoint layer 1 1 2 1 setpoint Ch 1 1 50 50 C 20 C setpoint Ch 2 1 50 50 C 20 C setpoint Ch 3 1 50 50 C 20 C setpoint ...

Page 5: ...0 60 00 mm ss 15 00 mm ss frame pulse day 2 0 100 100 frame pulse nigt 2 0 100 100 frame pulse act X display of the actual frame pulse duration evtl shifted by the VPR system alm temp low 2 yes no yes night setp ON 2 0 00 thru 23 59 off off night setp OFF 2 0 00 thru 23 59 off off runtime mess at 2 0 23 h off 6 h corr sensor 1 2 calibration offset adjustable 10 actual value also adjustable K 0 up ...

Page 6: ...ly sens funct sensor 1b 3 dto alarm sensor 1 funct sensor 1c 3 dto weighting 1 3 0 100 weighting for the virtual sensor 0 funct sensor 2a 3 dto defr sens 1 1 funct sensor 2b 3 dto funct sensor 2c 3 dto weighting 2 3 0 100 weighting for the virtual sensor 0 funct sensor 3a 3 dto control sens 2 funct sensor 3b 3 dto alarm sensor 2 funct sensor 3c 3 dto weighting 3 3 0 100 weighting for the virtual s...

Page 7: ... OC3 OC4 8 31 95 3 74 89 5 3 52 3 4 E LR E H A RET 2 1 ESC 7 8 6 5 95 3 74 133 5 24 32 30 10 12 14 16 18 20 22 24 26 28 2 4 6 8 z d d z 32 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Analog PCB Supply PCB 129 5 08 ELREHA 4 1 3 2 1 3 2 ESC RET 70 8 2 76 TKC 19 RS 485 4 L 3 2 1 N 7 6 5 TKP 31xx 11 10 9 8 14 13 12 inter com 35 34 33 AC DC 42 41 40 39 38 37 36 RS 485 OUT DO NDO RS 232 DO IN GND 18 15 17 ...

Page 8: ...unit changes to the Customer Level if no key is pressed for about 3 minutes Parameter Protection Identificaton Almost all parameters except the temperature setpoints are protected by a simple password If you have to change a parameter and you have pressed the RET key this display appears The controller expects now the input of a code no This code no Code 1 is related from the actual time of the da...

Page 9: ... will switch off This value is the threshold for the undertemperature alarm at the same time Theundertemperaturelimitationcannot be switched off and is also active with disabled low temperature warning Refrigeration delay after power up The start of refrigeration after power up resp mains loss can be delayed by parameter re frDlyAftMnsOff Setpoint Page In plants with many cold storages this functi...

Page 10: ... Circuit Off Each digital input can be configured to switch off one oremorecoolingcircuits circuitOFFX Ifactivated all regulation and control functions and temperature alarmsoftheconcernedcircuitsaredisabled Never thelesstheothersarestillworking Thisismemorized in the list of the historical failures Relay function unit on The function unit on assigned to an output relay has the effect that this re...

Page 11: ...milar act img 0 10V The outputs provide an image of the value of refrig sensor 1 voltage 50 C 0V 100 C 10V current 50 C 0mA 100 C 20mA act img 4 20mA The outputs provide an image of the value of refrig sensor 1 voltage 50 C 2V 100 C 10V current 50 C 4mA 100 C 20mA Control with the analog output signal PI con trol PID T1 0 10V This PID controller with 0 10V DC signal is assigned to cooling circuit ...

Page 12: ...the temperature in the evaporator reaches the limitation setpoint In case of bad working conditions like to many ice or a defect defrost heater defrost is ter minated by max defr time If the number of defrost periods terminated by timer exceeds the number programmed by parameter n o def evnt alm a failure will be indicated In case of defrost by airflow without evapo rator sensor this function has ...

Page 13: ...detected these times will be ignored On the other hand once icing detected the controller will wait for the next defrost time before starting defrost External command Assign one of the digital inputs to manual defrost By applying voltage to that input it is possible to start defrosting at every moment Defrost heater After the end of the Fan OFF Delay the defrost heater switches on up to the temper...

Page 14: ...s voltage fan operation is set to permanent defrost type is set to on and pause aft defr is set to 0 2 fan in interval mode defrost by fan In use for cold storage chambers with higher temperatures Use a relay output for the fan In this case you select fan operation inter val and defrost type on 3 fan in interval mode defrost by electric heater hot gaz In use for cold storage chambers with lower te...

Page 15: ...he information about the market temperatureandtheairhumidityisdeliveredfrom a host system VPR 52xx to allow the controller to calculate the absolute humidity Limits Temperature 19 24 C Humidity 40 70 r H At the upper limits the frequency ratio is equiva lent to the values set by frame period and frame pulse at the lower limit the pulse width will be reduced by half frame period frame pulse ON OFF ...

Page 16: ...problem is solved To see if this function is released look at solenoid valve actual values page Data transmission disturbances If the controller gets no new information from the VPR it continues working with the actual settings If there was an order from the VPR to close the solenoidvalvesandatechnicaldefectinteruptsthe datatransmissionformorethan30minutes theTKx ignores this order and starts work...

Page 17: ... this purpose If the evapo rator has not such a tube assemble it between the fins in the upper part and assure a good thermal exchange It should be placed at the position where the icing stays the longest time while defrosting This depends of type and manufactureroftheevaporator souse your experience Makesurethatthesensordoesn ttouch the heater or any piping with hot gas defrost it must have some ...

Page 18: ...d for the conformity testing to meet the requirements of EMC and Low Voltage Guidelines EN 55011 2016 A1 2017 EN 61010 1 2010 EN 61326 1 2013 CE marking of year 2018 This statement is made for the manufacturer importer by ELREHA Elektronische Regelungen GmbH Werner Roemer Technical Director D 68766 Hockenheim www elreha de Hockenheim 2018 05 24 Name Address City Date Signature EC Declaration of Co...

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