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User’s Guide 

FlatpackS Rectifier & Supervision Modules

,   

 

 

5

 

1. Introduction 

The 

FlatpackS 

rectifier  module  is  a  powerful  and  cost-effective  power  supply  used  in 

Eltek’s 

FlatpackS

 DC power systems. 

About this Guide 

This booklet provides users of 

FlatpackS

 DC power systems with the required information 

to  install  and  operate  the 

FlatpackS

  rectifier  modules.  The  booklet  also  presents  the 

modules’  technical  specifications,  such  as  input  voltage  range,  output  power,  operating 
temperature range, etc. 

Read  also  the  generic  and  site  specific  documentation  that  was  delivered  with  your 

FlatpackS

 DC power system. 

For  detailed  functionality  description,  browse  and  search  through  WebPower  or 
PowerSuite Online Help. 

System Diagrams 

 Flatpacks DC Power Systems 

The 

FlatpackS 

modules  are  the  building  blocks  of

  Flatpack2 PS

  systems,  used  for  DC 

power supply of telecom and industrial equipment, in grid-fed sites or hybrid solar sites. 

FlatpackS PS System ~ Telecom 

The example in Figure 1 represents a typical 

FlatpackS

 PS system for DC power supply of 

telecom equipment. The system is fed from an external AC mains supply, and consists of 
rectifiers  in  power  shelves,  a  controller  and  DC  distribution  unit.  Battery  banks,  LVD 
contactors,  etc.  are  typically  also  a  part  of  the  system.  The  system  controller  monitors 
the whole system, and serves as the local user interface. You can configure the system 
from a standard web browser, or installing the 

PowerSuite

 application in a computer. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1   Typical 

FlatpackS PS

 system for DC power supply of telecom equipment

 

 

 

Summary of Contents for FlatpackS 48/1000 HE

Page 1: ...User s Guide Rectifiers and Supervision FlatpackS DC Power Supply Systems Anatel Homolgation Numbers Rectifier 0863 15 2298 Power System 0864 15 2298 FlatpackS Modules ...

Page 2: ...portant to keep the door closed during operation and replace the filters on a regular basis Indoor installations in dusty or humid areas require appropriate air filtering of the room or filtering of the air entering the DC power system Follow the instructions given in Generic Guidelines Environmental Protection doc 2038879 Ventilated Hot Surface sss Humidity Dust Protection Current Surge Protectio...

Page 3: ...Precautions The equipment described in this manual must only be operated by Eltek personnel or by persons who have attended a suitable Eltek training course The equipment represents an energy hazard and failure to observe this could cause terminal injury and invalidate our warranty There are hazardous voltages inside the power system As the modules incorporate large charged capacitors it is danger...

Page 4: ...allation of Flatpack2 Modules 7 Installing Rectifiers Controller and Blind Panels 7 Removing Flatpack S Rectifiers 7 Mounting Flatpack S Rectifiers 7 Mounting or Removing Blind Panels 8 Removing Smartpack S Controller 8 Mounting Smartpack S Controller 8 Accessing the Controller s Ethernet Port 9 Terminals and Pin out Locations Smartpack S Controller 10 Location of Connector Communication Ports 10 ...

Page 5: ...ackS DC power system For detailed functionality description browse and search through WebPower or PowerSuite Online Help System Diagrams Flatpacks DC Power Systems The FlatpackS modules are the building blocks of Flatpack2 PS systems used for DC power supply of telecom and industrial equipment in grid fed sites or hybrid solar sites FlatpackS PS System Telecom The example in Figure 1 represents a ...

Page 6: ...cs Also the number of components has been reduced by 40 compared to previous module generation for highly reliable long life trouble free DC power systems Heat management Front to back and back to front air flow modules with chassis integrated heat sinks gives the module the most suitable working environment and no limitations in the scalability of the desired system solution CAN bus networked The...

Page 7: ...ee Mount blind panels in unused rectifier locations Mounting Flatpack S Rectifiers To mount the Flatpack S rectifiers do following Unlock the rectifier by using a screwdriver to turn the locking screw of a turn clockwise to the unlocked position Notice the rectifiers may be inserted in the power shelf with the locking screw in both locked and unlocked positions Insert the rectifier by sliding it f...

Page 8: ...owing Unlock the controller by using a screwdriver to turn the locking screw of a turn clockwise to the unlocked position pos 2 Notice in this position the display is locked see Accessing the Controller s Ethernet Port on page ET Remove the controller by using the controller s handle to pull the module loose Support from underneath before the unit is completely free Mount blind panels in unused mo...

Page 9: ... 1 Then the rectifier will be securely locked in the shelf or ready for transport Notice in this position the display is unlocked see Accessing the Controller s Ethernet Port on page ET Accessing the Controller s Ethernet Port The controller s Ethernet port can be accessed from the front temporary connections or from the rear permanently connections To access the Smartpack S controller Ethernet po...

Page 10: ...ion Ports For a complete list of signals pin out etc refer to chapter Connection Drawing on page12 Location of pluggable terminal blocks RS232 RS485 port and Ethernet connector in the Smartpack S controller the pluggable terminals may be black or green All the controller s system connections to the system s backplane are implemented via an edge connector when inserting the controller in the power ...

Page 11: ...mmunication Ports on page 11 Connection Drawing for Smartpack S controller The configurable inputs 1 through 4 operate in the range of max 10 to 10VDC and are intended for great accurate measurements e g for temperature sensing using an external temperature NTC probe Also these inputs are suitable for monitoring other sensors of pressure humidity etc that output 4mA to 20mA An external 470 ohms re...

Page 12: ...e Flatpack2 Rectifier Supervision Modules All the 6 inputs may be configured as Auxiliary Switch open close pull up or pull down as temperature sense inputs with external NTC sensors or as Clock inputs The SmartpackS controller also have a panel mounted version that is shown in the picture below Both controllers have the same hardware but in different format SmartpackS in the panel version ...

Page 13: ...ble Flashing controller accessing information or ON powered Flatpack S HE rectifier s front lamps The Warning LED is ON derating or similar minor warning Flashing over voltage mode or OFF OK The Alarm LED is ON shutdown or similar major alarm or OFF OK no alarm Front Panel Operation Smartpack S Controller This chapter describes the Smartpack S controller s keys and indicators and how to operate th...

Page 14: ...pack S controller s LED illumination status Front Keys You can operate the power system navigating intuitively through the graphical menu structure via the following 4 front keys We recommend using a pen or similar tool to press the keys as they are small The Enter or Left arrow key When entering numbers a short press of this key navigates to the left A long press of this key to enter and save dat...

Page 15: ...network of software menus and submenus1 enabling you to configure and control the whole power system from the controller s front panel When browsing the menus the Menu Level Indicator shows the menu level you are in Editing parameters is password protected default pin code 0003 should be changed The display can be in Status Mode or in Menu Mode 1 From a PC s web browser via WebPower or running the...

Page 16: ...nd Prompt window e g computer s IP address 169 254 52 132 Subnet mask 255 255 0 0 Change the controller s IP address and Network Mask to be in the same range as the computer s Tip Using the ENU program 1 Select the controller 2 Click in the Configuration button 3 Change e g from default 192 168 10 20 0 0 0 0 to IP address 169 254 52 133 255 255 0 0 4 Click on the Enable Static IP button Notice Che...

Page 17: ...ation regulation time 50ms Ripple 150 mVPP 30 MHz bandwidth Protection ORing FET Short circuit proof High temperature protection Over voltage Shutdown OTHER SPECIFICATIONS Efficiency Up to 95 5 Up to 95 8 Isolation 3 0 kVAC input to output 1 5 kVAC input to earth 710 VDC output to earth Alarms Red LED Low and high input voltage shutdown High and low temperature shutdown Rectifier Failure Overvolta...

Page 18: ...de Flatpack2 Rectifier Supervision Modules 1 DC input only allowed when up stream breaker is rated for the applicable DC input voltage and has a maximum current rating of 32A 2 For HW revisions 1 1 31 nominal range is 207 277 VAC 207 250 VDC maximum output power at 176 VAC DC is 1180 W with further linear de rating to 90W at 122 VAC DC Not to be used in applications with 110 120 VAC mains ...

Page 19: ...www eltek com Headquarters Eltek Gråterudv 8 Pb 2340 Strømsø 3003 Drammen Norway Phone 47 32 20 32 00 Fax 47 32 20 32 10 ...

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