Technical Data 300-series gearboxes-English Rev.1.3 - 15-12-2010
INSTALLATION, USE AND SERVICE MANUAL 300-SERIES GEARBOXES
Use the gear unit only for the applications envisaged by the Manufacturer. Improper use can result in risks to
personal health and safety and economic damages.
Keep the gear unit at its maximum efficiency by following the routine maintenance schedule. Good
maintenance enables the unit to operate at maximum performance over a long service life in compliance with
safety regulations.
When working on the unit in areas which are difficult to access or hazardous, ensure that adequate safety
precautions have been taken for the operator and others in compliance with the provisions of law on health
and safety at work.
All maintenance, inspection and repairs must only be done by an expert maintenance technician fully familiar
with the attendant hazards. It is, therefore, essential to implement operating procedures which address
potential hazards and their prevention for the entire machine. The expert maintenance technician must
always work with extreme caution in full compliance with applicable safety standards.
During operation wear only the apparel and safety equipment indicated in the User instructions provided by
the Manufacturer or laid down by applicable laws on safety at work.
Replace worn components with original spare parts. Use the lubricants (oil and grease) recommended by the
Manufacturer.
Do not dump polluting materials into the environment. Dispose of all such materials as stipulated by
applicable legislation.
After replacing lubricants clean the gear unit’s surfaces and the walk-on surfaces around the work area.
4.0 STORAGE
Some recommendations for storing the gear unit are indicated below.
1.
Do not store the unit in excessively humid conditions or where it is exposed to the weather (do not store
outdoors).
2.
Do not place the gear unit directly on the ground.
3.
Place the gear unit on a stable base and make sure that it is not subjected to accidental displacement.
4.
Store the packaged gear unit (if allowed) in accordance with the instructions on the packaging itself.
If the gear unit is stored for more than 6 months, the following additional precautions must be taken:
5.
Cover all machined external surfaces with a rust roofing product such as Shell Ensis or equivalent product
with similar properties and application range.
6.
Fill the unit with lubricating oil and make sure the vent plug is positioned uppermost. Before putting the unit
into service, the oil used for storage must be drained and replaced with the correct quantity of recommended
operating lubricant.
5.0 LUBRICATION
Before putting the gear unit into service, check the oil level. This must be done with the gear unit in the mounting position
in which it will be used in the application. If necessary, if or top up the lubricant to the filling mark.
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