Emec VMS MF, Operating Manual

Page 1: ...SOLENOID DRIVEN METERING PUMPS WITH DIAPHRAGM EN VMS MF VMSA MF OPERATING MANUAL VMSA MF VMS MF...

Page 2: ...lidad electromagn tica Norme armonizzate europee nell ambito della direttiva European harmonized standards underdirective Las normas europeas armonizadas conforme a la directiva 2006 95 CE 2004 108 CE...

Page 3: ...gressive fluids When installing always observe national regulations Manufacturer is not liable for any unauthorized use or misuse of this product that may cause injury damage to persons or materials P...

Page 4: ...Recycling guidelines EWC code 16 02 14 Always recycle according to these guidelines 1 If the unit or parts are accepted by an authorized recycling company then follow local recycling laws and regulati...

Page 5: ...are multiplied by a value set during program session The pump doses with a rate determined by this parameter PPM mode Dosing rate is determined by pulses from a water meter on the base of set PPM chem...

Page 6: ...el probe m 2 Delivery pipe opaque PE m 2 Suction pipe transparent PVC m 2 Discharge pipe transparent PVC n 1 This installation manual If hose is 6x8 there is only a 4meters long hose Cut to obtain suc...

Page 7: ...7 3 Pump s description Delivery valve Discharge knob External Signal input Level probe input Pump head Display LCD Suction valve to power supply...

Page 8: ...ry hoses must be installed in vertical position All hoses connections must be performed using only hands force No tongs required Delivery hose must be firmly fixed to avoid suddenly movements that cou...

Page 9: ...must be installed in a wall support at a maximum height from tank s bottom of 1 5 meters 1 Dosing Pump 2 Suction Hose 3 Delivery Hose 4 Injection Valve 5 Air discharge 6 Level Probe 7 Foot Filter 8 P...

Page 10: ...scharge Hose Suction Hose Completely unscrew tightening nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pi...

Page 11: ...g nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pipe holder until it reaches the bottom Lock hose on pum...

Page 12: ...ischarge connector as shown in fig C Insert other side of discharge hose into product s tank During priming procedure product exceeding will flow into tank For priming procedure see page 14 fig C Disc...

Page 13: ...ions Hoses assembling procedure including purge hose is described in fig A Notes suction delivery and purge valves are DIFFERENT Do not exchange them delivery and purge hoses are made of same material...

Page 14: ...icture P Dosing Pump R Relay I Switch or safety device E Electrovalve or inductance load A Main Power WARNING IF EQUIPMENT IS NOT SUPPLIED WITH A PLUG a a switch or circuit breaker shall be included i...

Page 15: ...voltage input for VOLT mode or as current input for mA mode Level probe input External signal input PUMPS WITH PULSE EMITTER WATER METER WITH HALL EFFECT External signal has got a three wires connecti...

Page 16: ...n To enter into programming mode press and keep pressed E key from main screen fig 3 Main screen fig 3 may appear different if PPM or BATCH mode is enabled After about 4 seconds the pump will show the...

Page 17: ...this key while in main screen fig 3 The pumps will show To return into operating mode press ESC key Full menu Short Menu mode When entering into SETUP display shows access mode menu If this is the fir...

Page 18: ...n in fig 4 PRIMING 30 Sec When the chemical begins to flow out from the outgassing hose then completely close the outgassing knob except for self venting pump heads This ends the priming procedure If...

Page 19: ...ossible to see furthers working information Press more times the UP key to cycle through following information Working Mode Power Supply Voltage Liters Hour Gallons Hour Dosage STROKES 100 SPM MODE CO...

Page 20: ...windows displayed show which alarms are active STROKES 100 SPM MODE CONSTANT SUPPLY 220 VAC DOSING 0 000 lph Key Key Key Key Key Level alarm the level probe signals the product end Over flow alarm si...

Page 21: ...OG 1 MODE E E E E E E Mode 7 BATCH Mode 2 DIVIDE Mode 4 PPM Mode 8 VOLT Mode 9 mA Key Key See page 35 Key See page 36 Key Key See page 40 Key See page 41 Key See page 42 Key Key Key Key Key Key Key Mo...

Page 22: ...SETUP PROG 3 STAT See pag 19 SET 01 CC ST Set 02 test set 03 level set 04 wmeter set 05 timeout set 06 unit Key set 08 password Key Key Key Key Key Key See pag 21 Key See pag 22 Key See pag 22 Key Se...

Page 23: ...23 13 Quick Guide Main Menu Prog 3 Stat See pag 19 E Key E Key See pag 20 E See pag 38 Key Key Key Key PROG 1 MODE PROG 3 STAT PROG 2 SETUP TOt dos counter...

Page 24: ...ated 1 Install the pump on plant and insert the suction hose with its level probe foot filter into a BEKER test tube If pump s model is self priming put the discharge hose into the test tube too 2 Pow...

Page 25: ...s suction level Use UP key to increase the blinking _ digit Press RIGHT key to skip on next digit Press E key to save data and ESC exit to main menu Otherwise press ESC to discard data and exit to mai...

Page 26: ...m Pulse L pulse liter or L Pulse liter pulse Choose Pulse L for a water meter that produces many pulses Choose L Pulse for a water meter that produces few pulses Setting 000 0 the pump does not accept...

Page 27: ...owing one At the beginning the pump doesn t know the time lapse between the first and the second pulse So it ll dose the product in the fastest way From the second pulse the pump will dose the product...

Page 28: ...ESC to discard data and exit to main menu unit usgal Key Key SET 07 delay power on 01 min Key E Startup Delay Setup When the pump is powered is it possible to have a delay time from 0 to 10 minutes b...

Page 29: ...is 0000 only numeric units To change this password proceed as follows Use UP key to change first digit Press RIGHT key to move cursor over next digit Press E key to save data and ESC to exit to main...

Page 30: ...upply For few seconds the display shows LOAD DEFAULT before start up the pump 16 Load default and Reset Password procedure RESET PASSWORD procedure This procedure resets the password set and reloads t...

Page 31: ...ow a correct dosing activity Which parameters must be set DIVIDE division factor MULTIPLY mode External pulses are multiplied by a value set during program session The pump doses with a rate determine...

Page 32: ...meter and it s neces sary to specify only leaving the pump to manage coming pulses Which parameters must be set percentual product to dose CONC percentual of product concentration Water Meter Pulses...

Page 33: ...of strokes set during program session When to use this mode This function allows to begin dosing activities when pump receives an external signal Which parameters must be set ST strokes CC product s...

Page 34: ...RIGHT key to change value For next digit press again RIGHT key LPH value accuracy depends on cc st value set into the Setup menu SET 01 CC ST LPH max value depends on the max frequency of the pump re...

Page 35: ...odify the value Press RIGHT key to move on next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Use the following formula to find...

Page 36: ...move on next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Use the following formula to find the divider to keep desired concent...

Page 37: ...modify quantity of product concentration press E key Use UP key to change selected unit _ blinking cursor of CONC To move on next digit press RIGHT key Press E key to save data and ESC to exit to mai...

Page 38: ...g mode mode 05 PERC perc 03 0 key E conc 010 0 key E Selectionable from 0 1 to 100 0 Use UP key to change selected unit _ blinking cursor of PPM To move on next digit press RIGHT key To modify quantit...

Page 39: ...ETER water meter TIMEOUT 23 MLQ working mode mode 06 MLQ MLQ 03 00 key E conc 010 0 key E Use UP key to change selected unit _ blinking cursor of MLQ To move on next digit press RIGHT key To modify qu...

Page 40: ...Key E Key E Key E Key E QUANTITY ST 00000 CONTACT CLOSED QUANTITY ST 00000 CONTACT DIS ST 1000 MANUAL Choose working mode EXTERNAL Pump doses within an amount of time if an external signal is receive...

Page 41: ...sert maximum tension value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near HIV v...

Page 42: ...t maximum current value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near HImA val...

Page 43: ...uick guide at pag 21 TOD DOS means total dosed product since pump last reset COUNTER means strokes numbers since pump last reset prog 3 stat tot dos counter Key E litres 10 Key E Key E reset no Key E...

Page 44: ...heck valves hoses fittings Product to dose is generating gas Turn discharge knob and let air flow away Use a self venting pump head Pump is not dosing and sole noid isn t operating or slightly operati...

Page 45: ...and a new main board same model of old one Fuse replacement procedure Remove 6 screws from pump s back Pull pump s back cover until it s completed separated from pump s front Locate the blown fuse and...

Page 46: ...NO On demand level alarm repeater 115 230 VAC VERSION STBY FUSE Level Coil Input NC C NO On demand level alarm repeater 12 VDC 24 VDC VERSION MAIN POWER Power supply FUSE Level Coil Input VMS MF FOR W...

Page 47: ...gulations Use original spare parts Shutdown the dosing pump before any maintenance operation Shutdown procedure A maintenance schedule includes these types of inspections Routine maintenance and inspe...

Page 48: ...urity device if necessary Shutdown the dosing pump before any maintenance operation or before long downtimes Disconnect power and ensure it cannot be restarted Depressurize the system The liquid may l...

Page 49: ...Level probe cable PE Foot Filter PP PVDF as ordered INFORMATION Model Flow Stroke capacity Stroke per min Max pressure Max Current Hoses Pump Head max l h Max GPH 230 VAC 115 VAC bar PSI 2001 01 0 26...

Page 50: ...Head K 18 02 l h 02 bar 18 bar L h Pump Head K 15 04 l h 04 bar 15 bar L h Pump Head K bar L h 15 02 l h 02 bar 15 Pump Head K 10 05 l h 05 bar 10 Pump Head K 10 04 l h 04 bar 10 bar L h bar L h Pump...

Page 51: ...head K Pump head K bar L h 05 10 l h 10 bar 05 bar L h 04 08 l h 08 bar 04 Pump head K Pump head K bar L h bar L h 03 10 l h 10 bar 03 01 16 l h 16 bar 01 Pump head K 07 06 l h 06 bar 07 bar L h Pump...

Page 52: ...ump Head KA bar L h Pump Head KA 10 3 4 3 4 bar 10 l h bar L h Pump Head KA bar L h 07 04 4 bar 7 l h Pump Head KA 05 7 5 7 5 bar 5 l h Pump Head KA 04 5 5 5 5 bar 4 l h bar L h bar L h Pump Head KA b...

Page 53: ...53 Flow rate indicated is for H2 O at 20 C at the rated pressure Dosing accuracy 2 at constant pressure 0 5 bar bar L h Pump head KA 3 l h 03 07 7 bar...

Page 54: ...54 D Appendix Dimensions DIMENSIONS mm inch A 106 96 4 21 B 210 44 8 28 C 199 44 7 85 D 114 50 4 50 E 187 96 7 40 F 97 00 3 81 G 106 96 4 21 H 125 47 4 93 L 50 00 1 96 M 201 00 7 91...

Page 55: ...ragm Fluorocarbon Viton B FPM Sealings Ethylene propylene EPDM Sealings Nitrile NBR Sealings Polyethylene PE Tubing E Appendix Chemical Compatibility Table Product Formula Ceram PVDF PP PVC SS 316 PMM...

Page 56: ...ery important for a reliable dosage Every pump s model is made to work in the best way using selected hoses according to pump s capacity model Information reported here are intended for standard use o...

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Page 58: ...keyboard display etc Elettronics Other LEAKS Connections Pump head NOT OR INADEQUATE FUNCTION OTHER MOD 7 5 B1 Q Ed 1 rev 0 21 02 2012 OPERATING CONDITIONS Location installation description Chemical...

Page 59: ...3 Stat 23 15 Setup 24 16 Load default and Reset Password procedure 30 17 Working procedure setup 31 18 CONSTANT working mode 34 19 DIVIDE working mode 35 20 MULTIPLY working mode 36 21 PPM working mo...

Page 60: ...pes and send them according to local recycling disposal requirements We appreciate your efforts in supporting your local Recycle Environmental Program Working together we ll form an active union to as...