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INSTALLATION

Series 185

1

381333–319 D

Installation of the ASCO Series 185 automatic transfer
switch (ATS) must be performed by a licensed electrician.
It must be installed according to the National Electrical
Code (NEC) and all local electrical code requirements.
Remove the enclosure cover and inspect the ATS for
shipping damage. If damage is evident do not install the
ATS.

1 --- Mounting

Refer to the enclosure outline drawing. Mount the ATS
according to details and instructions shown on this
diagram. Mount the ATS vertically to a rigid supporting
structure. Level all mounting points by using flat washers
behind the holes to avoid distortion of the enclosure.

MALFUNCTION or SHORTENED LIFE

Protect the ATS from construction grit and metal

chips to prevent malfunction or shortened life.

Transfer switches rated 260 and 400 amperes are
mounted on an insulator backing piece (installed behind
the transfer switch). If the transfer switch is removed
from the enclosure and then reinstalled, this insulator
must be placed behind the transfer switch. See Figure 1.

FLASH HAZARD – DAMAGE

Be sure that the insulator piece is installed behind

the 260 and 400 ampere transfer switches.

insulator
backing
piece

Figure 1. Insulator for 260 and 400 A.

2 --- Electrical Power Connections

Refer to the wiring diagram. The ATS must be protected
by suitably sized circuit breakers feeding the utility and
generator source terminals. The rating of the circuit
breakers must be based on the requirements of the
National Electrical Code for its nameplate ampere and
short circuit withstand ratings.

ELECTROCUTION HAZARD Turn off utility

power and turn off the generator to prevent

electrocution when wiring the transfer switch.

Cable Spacers for 200 and 230 A

Three cable spacers are included with 200 and 230
ampere transfer switches. Run the copper power cables
through the cable spacers as shown in Figure 2. Position
the cable spacers approximately 1½ inches from the
terminal lugs.

CABLE LOOSENING DUE TO SHORT CIRCUIT

Install three cable spacers 1 1/2 inches from

the power terminals to prevent the cables from

loosening during a short–short condition.

cable spacer

cable spacers

1 ½ inch approximate

use copper power

cables only for

200 and 230 A

Figure 2. Cable spacers for 200 and 230 A.

Summary of Contents for ASCO 185 Series

Page 1: ... intended for use only in optional standby systems in accordance with the National Electrical Code NEC NFPA 70 Article 702 This ATS is for use with 2 wire automatic start generators only Refer to Application Information 381339 292 to confirm that you have selected the appropriate product for the intended installation This automatic transfer switch is intended for standby power applications in resi...

Page 2: ... 200 F 4 C Phase Poles Neutral Amperes Voltage Controller Enclosure A standard 4 standard C Type 1 M Type 3R 2 single Ø F 220 240 260 230 100 200 4X if accessories ordered 400 Transfer Switch Controller emergency power connections membrane controls 200 ampere size in typical enclosure with location of customer connections terminals for optional switch position contacts shown installed load power c...

Page 3: ...nsfer switch See Figure 1 FLASH HAZARD DAMAGE Be sure that the insulator piece is installed behind the 260 and 400 ampere transfer switches insulator backing piece Figure 1 Insulator for 260 and 400 A 2 Electrical Power Connections Refer to the wiring diagram The ATS must be protected by suitably sized circuit breakers feeding the utility and generator source terminals The rating of the circuit br...

Page 4: ...s operation starts the generator and transfers the load Be sure that conditions are safe to do this operation Bypass Time Delay Use this button to cancel the active time delay or exercise period stops the generator after cooldown Set Engine Exerciser Use this button to set the automatic generator exerciser page 3 2 Indicator Lights On the front control display are five lights that indicate the sta...

Page 5: ...once every week Clock Battery Be sure a fresh battery is installed and turned on It will maintain the exerciser clock for about 24 hours in case of a power outage Recommended 9 volt alkaline batteries are see Figure 5 Duracell MN 1404 Everready 522 Panasonic 6AM6 Turn on battery by putting S2 DIP switch actuator 10 in the on position up See Table B and Figure 6 Exercise with or without Load The ge...

Page 6: ...unloaded running 2 minutes 2 minutes S1 10 on up unloaded running generator cooldown 2 minutes 5 minutes S1 10 off down Table D Voltage and Frequency Settings Setting Description Setting Factory Setting Settings DIP Switch DIP Actuator Actuator Position voltage 220 240 V non adjustable S2 2 on up frequency nominal 60 Hz 50 Hz S1 4 on up frequency nominal 60 Hz 60 Hz S1 4 off down phase single non ...

Page 7: ...led to start immediately and the load transfers to the generator if acceptable If the generator fails the load transfers back to the utility if acceptable Table F Remote transfer to generator Function Factory Setting DIP Switch DIP Actuator Actuator Position disabled disabled S3 2 on up enabled disabled on S3 2 off down Bypass load transfer to utility time delay Normally closed input When opened i...

Page 8: ...le before proceeding 2 Voltage Checks The ATS is rated for 220 240 V ac 60 or 50 Hz Verify that both the utility and generator sources are 220 240 V ac 60 or 50 Hz maintenance handle With ALL POWER OFF grasp maintenance handle and turn it quickly with your thumb and fingers weight marked P utility and A generator Figure 8 Maintenance handle for 100 230 A maintenance handle shaft hole Figure 9 Main...

Page 9: ... to return light is on light is off utility acceptable generator off Utility power good Electrical loads on utility electrical loads switched to generator start generator electrical loads switched back to utility generator acceptable utility returns load on utility utility off generator acceptable load on generator utility off generator off load off utility off generator acceptable load on utility...

Page 10: ...that the correct contact normally open or normally closed is being utilized see the generator manual 5 With ALL POWER OFF verify engine start low voltage wiring between the controller terminal block and the generator See the wiring diagram Check that the plug is properly seated in the receptacle on the controller The generator cranks but does not start and run when the util ity source fails or whe...

Page 11: ...or Some motor loads require three times more power for starting 3 Check for short circuit in a connected load 4 Observe the Load on Utility and Load on Generator lights The ATS does not retransfer the load back to the utility 1 Verify that the Utility Acceptable light is on The ATS will not transfer the load to an unacceptable source 2 Wait approximately 5 minutes for the retransfer to utility tim...

Page 12: ...or transfer switch 6 rating cover lights 2 7 Load on Generator light 2 7 Load on Utility light 2 7 M manual operation 6 illustration of 6 warning 6 mounting 1 O operation electrical 6 manual 6 sequence of 7 override momentary outages 4 P pickup 4 problem 8 9 R rating label cover remote control features 5 bypass transfer time delay 5 remote test 5 remote transfer to emergency 5 S service 800 800 27...

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