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Product Data Document

420DS-7e / 

D301312X012

June 2011 - Page 3

ControlWave ExpressPAC

Remote Automation Solutions

Website:  www.EmersonProcess.com/Remote

Scalability

ControlWave ExpressPAC can also be combined 

seamlessly with other members in the ControlWave 

family of products. For remote applications requiring 

more I/O flexibility, ControlWave Micro provides a 

modular RTU/PLC expandable up to 14 I/O mod-

ules.  

For natural gas well site and measurement station 

automation, ControlWave single and multi-run flow 

computers share a common architecture with the 

ControlWave family of products and all meet API 

21.1 requirements for multiple meter runs.  

For in-plant control applications, ControlWave and 

ControlWave Micro are powerful, flexible PLCs. 

ControlWave offers the greatest local and remote 

I/O expansion to hundreds of I/O points, up to three 

Ethernet ports for network segmentation, plus CPU, 

communication and I/O redundancy capability.

The combined benefits of the ControlWave family 

of products integrates your wide area network with 

your local area network.

Open Standards For Programming, Net-

work Configuration and Communication 

Only ControlWave brings the perfect combination of 

industry standards to minimize learning, engineering 

and implementation costs. 

By adhering to such industry standards as Ethernet, 

TCP/IP, Microsoft Windows®, COM/DCOM, FTP, 

OLE and ActiveX, ControlWave is able to achieve 

the highest degree of openness in control system 

architecture and bring the optimal process efficiency 

and productivity needed to ensure a successful 

system implementation. 

ControlWave Designer with ACCOL III

To minimize your engineering and development 

time, we have adopted the international standard 

for PLC programming, IEC 61131-3. ControlWave 

Designer is a fully IEC 61131-3 compliant program-

ming environment for the ControlWave family of 

products. ControlWave Designer includes all five 

IEC 61131-3 process languages for batch, continu-

ous and discrete control:  Function Block Diagram, 

Structured Text, Sequential Function Chart, Ladder 

Logic Diagram and Instruction List.

ControlWave Designer includes an extensive library 

of more than 200 basic IEC 61131-3 functions and 

function blocks common to many IEC 61131-3 

based products. These include:

Flip-flops, Counters & Timers

• 

Ladder diagram functions – coils and contacts, 

• 

etc.
Numerical, Arithmetic & Boolean functions 

• 

– Sine, Cosine, Add, Sub, Square Root, And, 

Or, etc.
Selection & Comparison – Min, Max, Greater 

• 

than, Equal, Less than, etc.
Type conversions – Integer to Real, Boolean to 

• 

Word, etc.

ACCOL III

In addition to the basic functions and function 

blocks, ControlWave Designer brings the benefit of 

over twenty years of SCADA and plant control expe-

rience in Emerson’s Bristol ACCOL III function block 

library. ACCOL III includes over sixty function blocks 

valuable for use in oil & gas, water & waste and pro-

cess measurement & control applications. Further, 

ACCOL III is designed to take full advantage of the 

significant features offered by ControlWave. 

Briefly, this library includes function blocks for:

Average, Compare, Totalize

• 

Scheduling & Sequencing

• 

PID & Lead/Lag

• 

AGA gas flow and liquids calculations

• 

File handling

• 

In addition, ControlWave ensures data integrity, in 

the event of a communication interruption, by stor-

ing critical time-stamped alarm and historical data 

in the controller memory. This data is then securely 

retrieved when communication is restored.  

Summary of Contents for Bristol ControlWave ExpressPAC

Page 1: ...ce costs Multiple serial communication ports for network local and multi vendor connectivity Built in BSAP Modbus DNP protocols for broad network compatibility Report By Exception for communication efficiency Modbus Store and Forward capability for geographic flexibility with radio networks Ultra low power modes minimizes cost of solar battery power systems Wide operating temperature range for rem...

Page 2: ...e same functions and additionally allows the operator to view and modify ControlWave ExpressPAC inputs process variables calculated variables setpoints tuning parameters and outputs used in a measure ment or control application Status bits include the alarm state alarm acknowledge control and manual Auto Man Providing access to such vari able information allows the user complete control over the p...

Page 3: ... with ACCOL III To minimize your engineering and development time we have adopted the international standard for PLC programming IEC 61131 3 ControlWave Designer is a fully IEC 61131 3 compliant program ming environment for the ControlWave family of products ControlWave Designer includes all five IEC 61131 3 process languages for batch continu ous and discrete control Function Block Diagram Struct...

Page 4: ... sequencer Battery voltage monitor Reverse voltage protection Environmental Specifications Operating Temperature range 40 to 70ºC 40 to 158ºF 85ºC storage 20 to 70ºC 4 to 158ºF with display keypad 20 to 60ºC 4 to 140ºF with Lead Acid Cell Batteries Relative Humidity 15 95 non condensing Vibration 2 0g for 10 150 Hz 1 0g for 150Hz to 2000Hz RFI Susceptibility 3V m 80 MHz to 1000Mhz EN50082 2 Electr...

Page 5: ... 250 ms with 14 MHz CPU 1 second for 2 DI PI inputs on CPU board Surge protection Meets C37 90 1978 30 Vdc transorb between signal and ground Terminations are pluggable and accept a maximum wire size of 16 gauge Power consumption is stated for each I O module type measured at the input supply and does not include loop power Pulse Digital Inputs Inputs located on base CPU board Number of points up ...

Page 6: ...10 31Vdc Maximum operating frequency 20 Hz Current sink capability 400 mA at 16 V 6 V system 400 mA at 30 V 12 24 V system Power consumption Not applicable to DOs Analog Inputs Number points 3 AI optional AI Resolution 14 bit Input Configuration Externally sourced Single ended inputs jumper selectable 4 20 mA or 1 5 Vdc Terminal block connections provided for external source Input Impedance 1 megΩ...

Page 7: ... Fuses 1 5 A from charge regulator 3 5 A for each battery input 1 0 A to the CPU assembly Surge suppression 18 V transorb Meets ANSI IEEE C37 90 1978 Charge regulator Temperature compensated charge control with cut off Standby charging circuit limits 6 33V max 6 09V min for 6V battery and 12 4V max 11 9V min for a 12V battery Threshold voltage for shunt at 23ºC 7 3V for a 6V battery and 14 6V for ...

Page 8: ...pa rately Emerson offers radio ready configurations for each of the standard radio models Radio ready models include literally everything except for the radio The mounting bracket as well as all cables and connections are in place The user or integrator installer must simply mount the radio to the bracket and make connections It is important to match the radio ready configura tion with the specifi...

Page 9: ...nload signal variable changes Allows network configuration through NetView PC and Network communication diagnostics OPC Server for interfacing to most HMI software Harvester collects historical data on request or scheduled basis NetView is the basic configuration and application interface for all network operations NetView uses a tree structure for network graphical display in the Windows Explorer...

Page 10: ...Con trols for reading and writing real time and historical data trending recipe editing and custom display generation Through these controls you can use the standard Microsoft Internet Explorer web browser to access ControlWave products through a set of supplied HTML web pages DataView for Real time data display Custom built web page interface us ing a standard web browser ActiveX Controls Securit...

Page 11: ...llection and storage to disk of the ControlWave audit data Exports data files to third party CSV ODBC applications DDE compliant for use with other popular Windows applications OPC Server With industry demand for open standards ControlWave answers the call by embracing tech nologies that open the door for maximizing your efficiency and productivity The OPC standard was developed by the OPC Foundat...

Page 12: ...often considered a de facto standard protocol because of its broad usage as either the primary or a secondary offering in many measurement and control related products Even with its common use Modbus protocol actually has many variations Consider Modbus RTU and Modbus ASCII Master Slave Serial and TCP IP Open Modbus In addition there are considerations regarding supported function codes floating p...

Page 13: ...m ControlWave it is converted and appended to CSV and or ODBC compliant databases but does not destroy the origi nal historical data stored in ControlWave thus pro viding a flexible and secure historical data system that is clearly recognized as a benefit to virtually every industrial application The Bridge Between Systems Continuing our tradition of introducing innovative new solutions while main...

Page 14: ... PlantWeb and the PlantWeb logo are marks of Emerson Electric Co The Emerson logo is a trademark and service mark of the Emerson Electric Co All other marks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees e...

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