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Emerson COMPABLOC 3000, Maintenance Manual

The Emerson COMPABLOC 3000 Maintenance Manual is an essential reference guide for users of this advanced product. Available for free download at 88.208.23.73:8080, this comprehensive manual provides detailed instructions and valuable tips to ensure optimal performance and longevity of your COMPABLOC 3000 system.

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15

EXPLODED VIEWS - PARTS LIST 

COMPABLOC 3000 Maintenance Guide

5060 en - 2015.09 / b

en

3.1.2 - Cb 30xx to Cb 38xx parts list

Compabloc

3032 3033 31 2T 31 3T 32 2T 32 3T 33 2T 33 3T 34 2T 34 3T 35 2T 35 3T 36 2T 36 3T 37 2T 37 3T 38 2T 38 3T

Rep

Description

Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty

0001

Housing

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0002

Cover

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0007

Face-plate

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0009

Built-up flange

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0031

Output shaft

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0034

Adapter for bored pinion axis 1

0

0

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0041

Pinion axis 3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0042

Pinion axis 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0043

Pinion axis 2

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0051

Wheel axis 4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0052

Wheel axis 2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0053

Wheel axis 3

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0061

Bearing Front axis 4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0062

Bearing Back axis 4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0063

Bearing Front axis 2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0064

Bearing Back axis 2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0065

Bearing Front axis 3

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0066

Bearing Back axis 3

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0076

Wheel key (rep.51)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0077

Output shaft key

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0080

Wheel key (rep.52)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0081

Wheel key (rep.53)

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0090

Ring seal

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0092

Ring sealed (option for reinforced 

flange: Cb 3333 to Cb 3533)

0

0

0

0

0

0

1

1

1

1

1

1

0

0

0

0

0

0

0096

Ring seal axis 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0097

O-ring gearbox input flange axis 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0099

Cover gasket (rep.2)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0103

Oil deflector

0

0

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0111

Bearing spacer (rep.64)

0

0

0

0

0

0

1

1

0

0

0

0

0

0

0

0

0

1

0112

Bearing spacer axis 3

0

0

0

0

0

1

0

1

0

1

0

1

0

1

0

1

0

0

0114

Bearing spacer axis 3

0

0

0

1

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0115

Bearing spacer axis 2 (rep.63)

0

0

0

0

1

0

0

0

1

0

0

0

0

0

0

0

0

0

0117

Shims (rep 64)

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

1

0119

Shims (bearing axis 3)

0

0

0

0

0

0

0

0

0

0

0

0

0

1

0

1

0

0

0127

Bearing circlips 

1

1

0

0

0

0

0

0

0

0

0

0

0

0

1

1

1

1

0128

Stop circlips wheel (rep.52) axis 2

0

0

1

1

1

1

1

1

1

1

1

1

0

1

0

0

0

0

0130

Bearing circlips (rep.61) axis 4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0132

Bearing circlips (rep.63) axis 2

0

0

0

0

1

1

0

0

1

1

1

1

1

0

1

0

1

0

0133

Bearing circlips (rep.65) axis 3

0

0

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0134

Bearing circlips (rep.66)

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0138

Bearing circlips (rep.64)

1

1

1

1

0

0

1

1

0

0

0

0

0

1

1

1

0

1

0140

Wheel distance piece axis 4

0

0

1

1

1

1

1

1

1

1

1

1

0

0

0

0

0

0

0141

Distance piece (rep.53) axis 3

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

1

0

0

0143

Bearing distance piece

0

0

0

0

0

0

0

1

0

0

0

0

0

0

0

0

0

0

0144

GV wheel distance piece (rep.52) axis 2

0

0

1

1

1

1

1

1

1

1

1

1

0

0

0

0

0

0

0161

Elastic spacer

0

0

0

0

0

0

1

1

1

0

1

0

0

0

0

0

0

0

0162

Elastic spacer

0

0

0

0

0

0

0

1

0

1

0

1

0

0

0

0

0

0

0163

Elastic spacer

0

0

0

0

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0164

Elastic spacer

0

0

0

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0175

Screw for face-plate

4

4

4

4

5

5

0

0

0

0

0

0

0

0

0

0

0

0

0179

Screw face-plate

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

0181

Screw washer (rep.179)

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

0183

Input fixing stud

4

4

4

4

4

4

6

6

4

4

8

8

8

8

8

8

8

8

0184

Stud nut (rep.183)

4

4

4

4

4

4

6

6

4

4

8

8

8

8

8

8

8

8

0185

GV wheel washer

1

1

0

0

0

0

0

0

0

0

0

0

1

0

2

1

2

2

0186

Screw washer

1

1

0

0

0

0

0

0

0

0

0

0

1

1

1

1

1

1

0187

Fixing screw (rep.9)

4

4

4

4

6

6

6

6

6

6

6

6

7

7

9

9

11

11

0193

Cover fixing screw (rep.2)

4

4

4

4

6

6

6

6

6

6

8

8

9

9

12

12

11

11

0199

GV pinion pin (rep.42)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0

0

0213

Flange pin (rep.9)

0

0

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

0220

Pinion screw h32 (rep.34)

0

0

0

0

0

0

0

0

0

0

0

0

1

1

1

1

1

1

0250

Lifting ring

0

0

0

0

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0251

Obturating cap axis 2

0

0

0

0

1

1

0

0

1

1

1

1

1

0

1

0

1

0

0252

Obturating cap axis 3

0

0

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0

1

0254

Plug E-R/N/V*

1

1

3

3

3

3

3

3

3

3

4

4

5

5

5

5

7

7

0255

Breather plug

0

0

0

1

1

1

1

1

1

1

1

1

0

0

0

0

0

0

0257

Drain plug

0

0

0

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0261

Breather plug with dipstick

0

0

0

0

0

0

0

0

0

0

0

0

1

1

1

1

1

1

0282

Nameplate

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0284

Rivets (nameplate) (rep.282)

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

0500

Deflector Nilos axis 2 (rep.63)

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

1

1

0501

Deflector Nilos axis 4 Front

0

0

0

0

0

0

0

0

0

0

0

0

1

1

1

1

1

1

0502

Deflector Nilos axis 4 Back

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

1

1

*E-R/N/V : Breather-Filling/Level/Draining plugs

Rep n Maintenance parts

Summary of Contents for COMPABLOC 3000

Page 1: ...en 3 2 1 Maintenance Guide Reference 5060 en 2015 09 b COMPABLOC 3000 ...

Page 2: ...arts list 20 This document is an addition to the general manual ref 2557 recommendations ref 3711 ref 3804 Atex specific recommendations and manual ref 3520 Compabloc 3000 installation NOTE LEROY SOMER gives no contractual guarantee whatsoever concerning the information published in this document and cannot be held responsible for any errors it may contain nor for any damage resulting from ist use...

Page 3: ...ng puller mallets adjustable spanners circlips pliers assorted screwdrivers taps and dies press as well as applying our rigorous procedures M32 S244 9 for gearbox and T32 S69 4 for Universal mounting the intervention of an authorised Leroy Somer Service Centre wil be required to maintain the original high performance of the drive system 2 2 Rebuilding Proceed in the reverse order to dismantling Oi...

Page 4: ...3 EXPLODED VIEWS PARTS LIST COMPABLOC 3000 Maintenance Guide 5060 en 2015 09 b 3 EXPLODED VIEWS PARTS LIST 3 1 Compabloc multistage 3 1 1 Compabloc multistage exploded views Cb 3032 to Cb 3833 Cb 3633 to Cb 3833 Cb 3032 Cb 3033 3 2 1 4 0090 0077 0031 0076 0130 0061 0140 0051 0062 0001 0099 0002 0255 0254 0193 0282 0284 0063 0183 0043 0080 0064 0138 0144 0052 0128 0199 0184 0181 0179 0007 0096 0103...

Page 5: ... 0 0 0 0 0 1 0 1 0 0 0127 Bearing circlips 1 1 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 0128 Stop circlips wheel rep 52 axis 2 0 0 1 1 1 1 1 1 1 1 1 1 0 1 0 0 0 0 0130 Bearing circlips rep 61 axis 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0132 Bearing circlips rep 63 axis 2 0 0 0 0 1 1 0 0 1 1 1 1 1 0 1 0 1 0 0133 Bearing circlips rep 65 axis 3 0 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0134 Bearing circlips rep 66 0...

Page 6: ...179 4 4 4 4 4 4 0042 Pinion GV 1 1 1 1 1 1 0183 Gearbox input fixing stud 4 4 4 6 4 8 0052 Wheel GV 1 1 1 1 1 1 0184 Stud nut rep 183 4 4 4 6 4 8 0061 Bearing front 1 1 1 1 1 1 0185 Washer GV wheel 1 0 0 0 0 0 0062 Bearing back 1 1 1 1 1 1 0186 Screw washer 1 0 0 0 0 0 0077 Output shaft key rep 31 1 1 1 1 1 1 0187 Fixing screw rep 9 4 4 4 6 6 6 0080 Wheel key rep 52 1 1 1 1 1 1 0193 Cover fixing s...

Page 7: ... axis 1 gearbox side 1 1 1 1 1 183 Input gearbox fixing stud 4 4 6 4 8 8 68 Bearing axis 1 motor side 1 1 1 1 1 184 Stud nut rep 183 4 4 6 4 8 8 79 Stop piece rep 42 0 1 1 1 1 199 GV pinion pin rep 42 1 1 1 1 1 1 84 AP shaft key 0 1 1 1 1 218 Grease nipple1 rep 11 0 0 0 1 1 0 96 Ring seal 1 1 1 1 1 220 Screw for pinion MI h32 0 0 0 1 1 1 97 O ring axis 1 input face plate 0 1 1 1 1 222 Screw for ri...

Page 8: ... 184 183 124 096 287 085 032 281 075 288 168 008 191 067 079 042 222 305 109 110 108 301 304 EXPLODED VIEWS PARTS LIST COMPABLOC 3000 Maintenance Guide 5060 en 2015 09 b 3 4 MU universal mounting and universal mounting with AD backstop 3 4 1 MU and MU AD exploded views Cb 34xx and Cb 35xx MU for LS ES 132 to LS ES 200 motors Cb 33xx MU for LS ES 132 motor Cb 30xx MU for LS 56 to LS 71 motors Cb 31...

Page 9: ...0 0 0 0 1 1 1 1 1 1 139 Bearing circlips back 1 1 1 1 1 1 1 1 1 1 1 1 145 GV shaft deflector 0 0 1 1 1 1 1 1 1 1 1 1 168 Distance piece rep 288 0 0 0 0 0 1 1 1 1 1 1 1 179 Screw face plate 4 4 4 4 4 4 4 4 4 4 4 4 181 Screw washer rep 179 4 4 4 4 4 4 4 4 4 4 4 4 183 Input fixing stud 184 Stud nut 191 Fixing screw MU 0 0 4 4 4 4 4 4 4 4 4 4 192 Nut rep 191 0 0 4 4 4 4 4 4 4 4 4 4 199 GV pinion pin 1...

Page 10: ...g 30 DE bearing 54 NDE seal 3 Rotor 32 DE bearing retainer LS ES 315 55 NDE fixed grease valve LS ES 315 5 Drive end shield 33 Bearing retaining plate LS ES 160 280 56 NDE mobile grease valve LS ES 315 6 Non drive end shield 34 DE fixed grease valve LS ES 315 59 Preloading wavy washer 7 Fan 35 DE mobile grease valve LS ES 315 60 Circlips 13 Fan cover 38 Drive end bearing circlip LS ES 160 280 71 b...

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