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AE-1318 R1

© 2008 Emerson Climate Technologies
Printed in the U.S.A.

Application Engineering

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used to sense motor temperatures and the fi fth is used 
as a discharge temperature sensor. For the INT69SU, 
there are four PTC (positive temperature coeffi cient) 
internal thermisters connected in series.  All four are 
used to sense motor temperature. The thermister 
circuit is connected to the protector module terminals 
S1 and S2.

When any thermister reaches a limiting value, the 
module interrupts the control circuit and shuts off the 
compressor. After the thermister has cooled suffi ciently, 
the resistance will decrease, thus allowing the module 
to reset. However, the module has a 30-minute time 
delay before reset after a thermister trip.

For all other compressors, conventional internal line 
break motor protection is provided.

Programmable Logic Controller Requirements

If the INT69SCY (071-0620-00) or INT69SU (071-
0641-00) module is applied in conjunction with a 
Programmable Logic Controller, it is important that a 
minimum load is carried through the M1-M2 control 
circuit contacts.

The minimum required current through the module 
relay contacts needs to be greater than 100 milliamps 
but not to exceed 5 amps. If this minimum current is 
not maintained, this has a detrimental effect upon the 
long-term contact resistance of the relay and may 
result in false compressor trips. 

PLC operated control circuits may not always provide 
this minimum current. In these cases modifi cations 
to the PLC control circuit are required. Consult your 
application engineering department for details.

Phase Protection

The INT69SCY module provides phase protection 
for the compressor.  The module senses the correct 
phase sequence, phase loss and voltage sag for each 
leg (L1, L2 and L3) of the incoming power supplied to 
the compressor.  At installation the three phases of the 
power supply must be wired in the correct 120° phase 
sequence.  This will ensure the compressor will start 
and operate in the correct clockwise direction.

The INT69SCY module trips (M1-M2 contacts open) 
when the module senses a phase loss.  There is a 5 
minute time delay before the module attempts a restart. 
If all three phases are present, then the module will 
reset (M1-M2 contacts will close) and the compressor 
will start and run. If not, the module will attempt a 
restart after another 5 minute time delay.  After 10 
failed attempts to restart, the module will lock-out (M1-
M2 contacts will remain open) and can only be reset 
by removing the power from T1-T2 for a minimum of 
5 seconds.

The INT69SCY is intended to protect the compressor. 
The L1/L2/L3 and S1/S2 leads are pre-wired on the 
compressor and are engineered to work in conjunction 
with the motor protector module.  The module 

Figure 3

Scroll Wiring Schematic

Summary of Contents for Copeland Scroll ZB KC Series

Page 1: ...ion e g ZB92KC produces approximately 92 000 Btu H For actual compressor performance information please visit Emerson Climate Technologies Online Product Information at www emersonclimate com Operating Envelope The Copeland Scroll refrigeration models can be used with a variety of refrigerants Table 1 shows these selection options The operating envelopes are depicted in Figures 1A 1B 1C 1D 1E and ...

Page 2: ...ycle operation conditions accumulators may not be required An accumulator is required on single compressor systems when the charge limitations exceed those values listed in Table 2 On systems with defrost schemes or transient operations that allow prolonged uncontrolled liquid return to the compressor an accumulator is required unless a Figure 1D ZB KC excluding ZB95KC ZB114KC Application Envelope...

Page 3: ...r Crankcase heaters are required on systems when the system charge exceeds the recommended charge limit See Table 2 The listed crankcase heaters Table 3 are intended for use only when there is limited access The heaters are not equipped for use with electrical conduit Where applicable electric safety codes require heater lead protection a crankcase heater terminal box should be used Recommended cr...

Page 4: ...re Controls Both high and low pressure controls are required and the following are the minimum and maximum set points Refer to Table 4 for proper settings IPR Valve The 7 through 15 horsepower refrigeration scroll compressors DO NOT have an internal high pressure relief valve To provide safe operation a high pressure control set no higher than 445 psig must be used in all applications reference Ta...

Page 5: ...effect upon the long term contact resistance of the relay and may result in false compressor trips PLC operated control circuits may not always provide this minimum current In these cases modifications to the PLC control circuit are required Consult your application engineering department for details Phase Protection The INT69SCY module provides phase protection for the compressor The module sense...

Page 6: ...g leads CAUTION Use an Ohmmeter with a maximum TABLE 6 Emerson P N 071 0520 07 071 0520 05 071 0620 00 071 0641 00 Manufacturer P N T I 30AA201E Kriwan 69SC DV Kriwan 69SCY Kriwan 69SU T1 T2 Module Power Voltage Supply 120V 240V 120V 240V 120V 240V 120V 240V Frequency 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz M1 M2 Module Output Contacts Maximum Voltage N A 250VAC 250VAC 250VAC Maximum Current 5 Amp...

Page 7: ...n the module is faulty and should be replaced Oil Type Polyol ester lubricant POE must be provided if the refrigeration scroll is used with HFC refrigerants Copeland Scroll refrigeration compressors intended for use with R22 are supplied with mineral oil Reference Table 7 for proper oil charge See Form 93 11 for a complete list of all Emerson approved lubricants Oil Management for Single Compresso...

Page 8: ...tem Note The use of standard soft grommets is not recommended for our refrigeration scroll rack installations These softer mounts allow for excessivemovementthatwillresultintubebreakage unless the entire system is properly designed Connection Fittings There are various connection fittings available for Copeland Scroll refrigeration compressors The various options are shown in Table 8 Three Phase S...

Page 9: ... and oil mixture could ignite as it escapes and contacts the brazing flame It is important to check both the high and low sides with manifold gauges before unbrazing or in the case of assembly line repair remove refrigerant from both the high and low sides Instructions should be provided in appropriate product literature and assembly line repair areas Hi Pot Testing Copeland Scroll compressors are...

Page 10: ...icable reserve the right to modify the design or specifications of such products at any time without notice Emerson does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson product remains solely with the purchaser or end user CAUTION POE must be handled carefully and the proper protective equipment gl...

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