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6

© 2008 Emerson Climate Technologies
Printed in the U.S.A.

AE-1318 R1

Application Engineering

B

U

L

L

E

T

I

N

leads should not be moved or extended because 
of the possibility of inducing electronic noise into 
the INT69SCY, which could cause false trips of the 
module.

Module and Sensor Functional Check

The following fi eld troubleshooting procedure can be 
used to evaluate the solid state control circuit: Refer to 

Table 6

 for a technical data summary. 

Module Voltage Supply Troubleshooting

Verify that all wire connectors are maintaining 

a good mechanical connection.  Replace any 
connectors that are loose.

Measure the voltage across T1-T2 to ensure 

proper supply voltage.

Determine the control voltage by using a voltmeter 

and then measure the voltage across the M1-M2 
contacts:

If the measured voltage is equal to the control 

a.

volts then the M1-M2 contacts are open. 

If the measurement is less than 1 volt and the 

b.

compressor is not running, then the problem 
is external to the INT69SCY or INT69SU 
module.

If the voltage is greater than 1 volt but less than 

c.

the control voltage, the module is faulty and 
should be replaced.

Sensor Troubleshooting

Remove the leads from S1-S2, and then by using 

an ohmmeter measure the resistance of the 
incoming leads.

CAUTION: Use an Ohmmeter with a maximum 

TABLE 6 

Emerson P/N

071-0520-07

071-0520-05

071-0620-00

071-0641-00

Manufacturer P/N

T.I. 30AA201E

Kriwan 69SC-DV

Kriwan 69SCY

Kriwan 69SU

T1-T2 Module Power

Voltage Supply

120V & 240V

120V & 240V

120V & 240V

120V & 240V

Frequency

50Hz & 60Hz

50Hz & 60Hz

50Hz & 60Hz

50Hz & 60Hz

M1-M2 Module Output Contacts

Maximum Voltage

N/A

250VAC

250VAC

250VAC

Maximum Current

5 Amps

5 Amps

5 Amps

5 Amps

Minimum Current

100 milliamps

100 milliamps

100 milliamps

100 milliamps

Relay Output

2.5 A, 600 V

5 A, 300 VA

5 A, 300 VA

5 A, 300 VA

Power Output

< 5.5 VA

<3 VA

<3 VA

<3 VA

S1-S2 Thermal Protection

Trip Out Resistance

N/A

4500W ± 20%

4500W ± 20%

4500W ± 20%

Reset Resistance

N/A

2750W ± 20%

2750W ± 20%

2750W ± 20%

Reset Time

30 min ± 5 min

30 min ± 5 min

30 min ± 5 min

30 min ± 5 min

Manual Reset

T1-T2 interrupt for 
minimum of 5 sec

T1-T2 interrupt for 
minimum of 5 sec

T1-T2 interrupt for 
minimum of 5 sec

T1-T2 interrupt for 
minimum of 5 sec

L1-L2-L3 Phase Monitoring

Phase Sensor

Non Phase Sensing

Non Phase Sensing

3

Non Phase Sensing

Phase Monitoring
Circuit Rating

Non Phase Sensing

Non Phase Sensing

3 AC 50/60Hz
120V to 632V

Non Phase Sensing

Trip Delay

Non Phase Sensing

Non Phase Sensing

5 min delay before
restart attempt

Non Phase Sensing

Lockout

Non Phase Sensing

Non Phase Sensing

After 10 module trips

Non Phase Sensing

Reset For Lockout

Non Phase Sensing

Non Phase Sensing

T1-T2 interrupt for 
minimum of 5 sec

Non Phase Sensing

Summary of Contents for Copeland Scroll ZB KC Series

Page 1: ...ion e g ZB92KC produces approximately 92 000 Btu H For actual compressor performance information please visit Emerson Climate Technologies Online Product Information at www emersonclimate com Operating Envelope The Copeland Scroll refrigeration models can be used with a variety of refrigerants Table 1 shows these selection options The operating envelopes are depicted in Figures 1A 1B 1C 1D 1E and ...

Page 2: ...ycle operation conditions accumulators may not be required An accumulator is required on single compressor systems when the charge limitations exceed those values listed in Table 2 On systems with defrost schemes or transient operations that allow prolonged uncontrolled liquid return to the compressor an accumulator is required unless a Figure 1D ZB KC excluding ZB95KC ZB114KC Application Envelope...

Page 3: ...r Crankcase heaters are required on systems when the system charge exceeds the recommended charge limit See Table 2 The listed crankcase heaters Table 3 are intended for use only when there is limited access The heaters are not equipped for use with electrical conduit Where applicable electric safety codes require heater lead protection a crankcase heater terminal box should be used Recommended cr...

Page 4: ...re Controls Both high and low pressure controls are required and the following are the minimum and maximum set points Refer to Table 4 for proper settings IPR Valve The 7 through 15 horsepower refrigeration scroll compressors DO NOT have an internal high pressure relief valve To provide safe operation a high pressure control set no higher than 445 psig must be used in all applications reference Ta...

Page 5: ...effect upon the long term contact resistance of the relay and may result in false compressor trips PLC operated control circuits may not always provide this minimum current In these cases modifications to the PLC control circuit are required Consult your application engineering department for details Phase Protection The INT69SCY module provides phase protection for the compressor The module sense...

Page 6: ...g leads CAUTION Use an Ohmmeter with a maximum TABLE 6 Emerson P N 071 0520 07 071 0520 05 071 0620 00 071 0641 00 Manufacturer P N T I 30AA201E Kriwan 69SC DV Kriwan 69SCY Kriwan 69SU T1 T2 Module Power Voltage Supply 120V 240V 120V 240V 120V 240V 120V 240V Frequency 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz M1 M2 Module Output Contacts Maximum Voltage N A 250VAC 250VAC 250VAC Maximum Current 5 Amp...

Page 7: ...n the module is faulty and should be replaced Oil Type Polyol ester lubricant POE must be provided if the refrigeration scroll is used with HFC refrigerants Copeland Scroll refrigeration compressors intended for use with R22 are supplied with mineral oil Reference Table 7 for proper oil charge See Form 93 11 for a complete list of all Emerson approved lubricants Oil Management for Single Compresso...

Page 8: ...tem Note The use of standard soft grommets is not recommended for our refrigeration scroll rack installations These softer mounts allow for excessivemovementthatwillresultintubebreakage unless the entire system is properly designed Connection Fittings There are various connection fittings available for Copeland Scroll refrigeration compressors The various options are shown in Table 8 Three Phase S...

Page 9: ... and oil mixture could ignite as it escapes and contacts the brazing flame It is important to check both the high and low sides with manifold gauges before unbrazing or in the case of assembly line repair remove refrigerant from both the high and low sides Instructions should be provided in appropriate product literature and assembly line repair areas Hi Pot Testing Copeland Scroll compressors are...

Page 10: ...icable reserve the right to modify the design or specifications of such products at any time without notice Emerson does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson product remains solely with the purchaser or end user CAUTION POE must be handled carefully and the proper protective equipment gl...

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