Emerson Liebert GXT2-10000RT208, User Manual

Page 1: ...AC Power For Business Critical Continuity Liebert GXT2 10000RT208 User Manual 10kVA 60 Hz 120 208 240V ...

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Page 3: ... 5 0 WHAT S INCLUDED 9 6 0 INSTALLATION AND CONFIGURATION 10 6 1 Install the Main Cabinet 10 6 1 1 Tower UPS Installation 10 6 1 2 Installing the Adjustable Rack Mount Kit Sold Separately 11 6 2 External Battery Cabinet Installation 13 6 3 Connect Input Output Power 14 6 3 1 Distribution Module Electrical Connections 14 6 3 2 Input Output Terminal Block Connections 15 6 3 3 Add an Output Power Dis...

Page 4: ... Earlier Liebert GXT2 Models 26 8 9 Battery Tab 27 8 9 1 Low Battery Time Warning 27 8 9 2 Auto Battery Test Time 27 8 9 3 Battery Cabinets Number 27 8 9 4 Auto Battery Test 27 8 9 5 Auto Restart 27 8 10 About Tab 28 9 0 CONTROLS AND INDICATORS 29 9 1 ON Alarm Silence Battery Test Button 29 9 2 OFF Bypass Button 29 9 3 L1 L2 Load Level Indicators Two Rows of Indicators 4 Green 1 Amber 30 9 4 Batte...

Page 5: ... 4 Remote Shutdown on Battery 33 11 3 UPS Intelligent Communications 33 11 4 Remote Emergency Power Off 34 12 0 MAINTENANCE 35 12 1 Battery Replacement 35 12 1 1 Internal Battery Replacement Procedures 35 12 2 UPS Power Module Replacement 36 13 0 TROUBLESHOOTING 38 13 1 Auto Learning Battery Run Times 43 14 0 SPECIFICATIONS 44 14 1 Product Warranty Registration 47 ...

Page 6: ...nnections 34 Figure 10 UPS back panel control location 37 Figure 11 Power module replacement 37 TABLES Table 1 Electrical requirements 15 Table 2 DB 9 pin assignment 32 Table 3 Fault indicators 38 Table 4 Alarm conditions 39 Table 5 Troubleshooting guide 40 Table 6 Battery run times 42 Table 7 UPS specifications 44 Table 8 Battery specifications 45 Table 9 Optional output distribution specificatio...

Page 7: ...taminants moisture flam mable liquids gases and corrosive substances This UPS contains no user serviceable parts except the internal battery pack The Off Bypass push button does not electrically isolate internal parts Under no circumstances attempt to gain access internally other than to replace the batteries due to risk of electric shock or burn Do not continue to use the UPS if the front panel i...

Page 8: ...e following precautions should be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine if the battery is inadvertently grounded If inadvertently grounded remove source...

Page 9: ...n followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve regulated lead acid battery Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage ON Alarm Silence Battery Test OFF Bypass i PbH2SO4 R ...

Page 10: ... voltage whether utility power is present or not It supplies connected equip ment with clean sinewave power Sensitive electronic equipment operates best from sinewave power For ease of use the Liebert GXT2 10000RT208 features a light emitting diode LED display to indi cate both load percentage and battery capacity It also provides self diagnostic tests a combination ON Alarm Silence Battery Test b...

Page 11: ...f distortion reflected on the utility is reduced This results in cleaner power being available to other devices in the building not being protected by the Liebert GXT2 10000RT208 3 3 Inverter In normal operation the inverter utilizes the DC output of the power factor correction circuit and inverts it into precise regulated sinewave AC power Upon a utility power failure the inverter receives energy...

Page 12: ...nal battery cabinets are available to extend battery run times 3 7 Static Bypass The Liebert GXT2 10000RT208 provides an alternate path for utility power to the connected load in the unlikely event of a UPS malfunction Should the UPS have an overload overtemperature or UPS failure condition the UPS automatically transfers the connected load to bypass Bypass operation is indicated by an audible ala...

Page 13: ... to reveal the battery access plate The cover plate can be removed by extracting the three screws at the top of the cover plate and lifting the plate off The two internal battery packs are compact assemblies ready to slide into the battery com partment after the front battery access plate has been removed Electrical connection is made with the two slotted battery connectors Figure 2 Internal batte...

Page 14: ...HY MAAAG O ON O 30A HY MAAAG 120A 125V PUSH TO RESTART OUTPUT BREAKER 20A 250V T OUTPUT L1 OUTPUT BREAKER 30A 250V T OUTPUT L2 PD 102 120A 125V PUSH TO RESTART O ON O 30A HY MAAAG O ON O 30A HY MAAAG H POTED PASS QC PASS PD 101 Power Distribution Option with Internal Connector PD 102 Power Distribution Option PD 101 Power Distribution Option with Internal Connector 120A 125V PUSH TO RESTART OUTPUT...

Page 15: ... program compact disk Ferrite beads 2 Box containing accessories is shipped in the UPS battery compartment UPStation GXT L1 L2 AC INPUT BATTERY UPS ON BYPASS GXT2U Configuration Program www liebert com For use with Liebert GXT2U model UPS systems Version 1 6 For Windows XP 2000NT 98 Liebert MultiLink software CD Mounting hardware Front bezels 2 Vertical display overlay Rack mount handles Liebert M...

Page 16: ... may be installed either as a tower unit or in a rack depending on available space and use considerations Determine the type of installation and follow the appropriate instructions in either 6 1 1 Tower UPS Installation or 6 1 2 Installing the Adjustable Rack Mount Kit Sold Separately 6 1 1 Tower UPS Installation When using the Liebert GXT2 10000RT208 in a tower configuration use the included supp...

Page 17: ...e bracket assembly 2 Determine the height position inside the rack enclosure where you want to mount the UPS or battery cabinet 3 Install the rear member of each bracket assembly into rack enclosure with two 2 M5 screws provided in this kit see figure at right The return flanges on the bracket assembly fit to the inside of rack mounting rails Insert screws loosely finger tight into the top and bot...

Page 18: ...mbers attached in Step 5 into the bracket assemblies by inserting the top and bottom edges of the inner members into the top and bottom curved tracks of the front members and sliding the equipment into the rack see figure at right Ends of inner members are tapered to allow the rear of the equipment to be angled upward before insertion if space allows Then the rear bottom edges of the inner members...

Page 19: ...mbly from tipping over One additional set of support base extensions ships with each external battery cabinet 4 Install the two battery packs and secure with the two brackets supplied 5 Connect the two slotted battery cables 6 Attach the battery cover plate and the two front bezels 7 Connect the supplied external battery cabinet cables to either set of connectors on the rear of the external batter...

Page 20: ...al block The input circuit breaker does not disconnect power from the manual bypass switch Figure 6 60A branch circuit breaker connection diagram WARNING The UPS must be completely powered down before beginning to make these electrical connections CAUTION A disconnect switch shall be provided by others for ac input circuit To reduce the risk of fire connect only to a circuit provided with branch c...

Page 21: ... 60A 6 AWG 4 AWG 22 in lb 2 48N m NOTE 1 The installer must provide circuit breaker protection according to local codes The utility disconnect should be within sight of the UPS or have an appropriate lock out Maintain service space around the UPS or use flexible conduit 2 The installer must provide output distribution panels circuit breaker protection or emergency disconnects according to local co...

Page 22: ...module to UPS 3 Snap together the electrical connectors on the UPS and on the output distribution 4 Use the screws removed in Step 2 to attach the output distribution to the rear of the UPS OUTPUT L1 OUTPUTBREAKER30A250V n OUTPUT L2 T20A 125V PU SH TO RESTART T20A 125V PU SH TO RESTART T20A 125V PU SH TO RESTART T20A 125V PU SH TO RESTART T20A 125V PU SH TO RESTART Electrical Connector snaps to co...

Page 23: ...e back of battery pack into the battery compartment and slide it in until the battery reaches the back of the UPS 5 Install the battery bracket on the front of the battery pack with two screws 6 Connect the two slotted connectors and tuck the wires in around the battery pack handles 7 Repeat for the second battery pack 8 Install the battery cover grille tightening the three screws 9 For tower inst...

Page 24: ...connect to apply voltage to the input terminal block see 6 3 1 Distribution Module Electrical Connections 11 Using a voltmeter verify the expected L1 N L2 N and L1 L2 voltages a The Input and Output lamps by the UPS Bypass breaker will be illuminated b If the configuration program as been used to set the L N voltage at 100 110 or 115 then the input phase angle is required to be 180 degrees c If th...

Page 25: ...on Program 21 Connect all loads for normal operation Figure 7 Hardwire terminal connections 7 2 Output Receptacle Distribution Options 1 Verify that the input feeder circuit breaker is off 2 Verify that the input and output circuit breakers are off 3 Verify the UPS is completely OFF 4 Remove the four screws holding the blank access plate from the rear of the UPS 5 Connect the four position Anderso...

Page 26: ...L1 L2 voltage is equal to the average L N voltage times 1 73 then the phase angle is 120 degrees and the L N VAC may be set at either 120 or 127 VAC The nominal L1 L2 voltages for these two settings will be 208 or 220 VAC respectively Selecting an L N nominal voltage that is not compatible with the L1 L2 phase angle detected by the UPS when AC input is applied will result in a fault alarm and the ...

Page 27: ...OM1 or COM2 of the host computer to the DB 9 com munication port on the rear of the UPS If the COM port of the host computer only has a DB 25 pin connector a DB 25 to DB 9 adapter must be added The program may be used while the UPS is On to read settings confirm the current settings and change some settings The UPS must be Off and powered by the AC utility when using the configura tion program to ...

Page 28: ...ose the program using the CANCEL button Settings on the UPS Tab or Options Tab may be changed only when the UPS is Off Attempting to changes these variables when the UPS is run ning will result in this error message If this message is displayed and you do not wish to change any settings close this error message and close the configuration program using the Can cel button 8 5 2 Cancel Without Chang...

Page 29: ...isplayed If the UPS is already ON you do not need to restart it 8 5 5 Programming Rejected When UPS is Off If the UPS appears to be Off but this error message is displayed when the APPLY Or OK button is selected to transmit new settings on the UPS tab or Options Tab the UPS may be in an intermediate standby condition To Confirm That the UPS is Off Repeat the Turn Off Procedure While the UPS is in ...

Page 30: ... models this sets the L1 N and the L2 N nominal voltage The L1 L2 voltage depends upon the phase angle of the input utility and is auto detected when power is first applied For the Liebert GXT2 230V single inverter model only those voltages supported by the UPS will be displayed 8 6 2 L N Reverse Detection 120V UPS Models Only Proper wiring of the receptacle powering the UPS is critical for safety...

Page 31: ...ed using external voltages and relay contact signals The Options tab expands the UPS versatility for such applica tions Refer to your UPS manual for a description of the nine pin communication connector on the rear of the UPS Pin 6 of the nine pin commu nication connector is used for Any Mode Shut down of the UPS output This control input may be used in special applications to disable the UPS outp...

Page 32: ...ab If Version 1 6 or later is used with an earlier Liebert GXT2 model with an earlier UPS firmware version the Any Mode Shutdown features cannot be changed If the configuration program is used with an earlier 700 3000VA UPS model with an earlier UPS firmware version that does not support the modification of these settings the Options Tab will dis play a reminder of the factory default settings as ...

Page 33: ...ry Test In some applications it may be preferable to disable the automated periodic battery test Click on the box to remove the check mark and disable the periodic battery test 8 9 5 Auto Restart The UPS will provide computer grade power during power outages If input power is unavailable for an extended time the UPS will shut down when batteries are depleted or a shutdown signal is sent by the com...

Page 34: ...Configuration Program 28 8 10 About Tab Version number may be confirmed using the About Tab ...

Page 35: ...er 24 hours retest the batteries After the batteries have been retested if only three of the five battery indicators illuminate con tact your local dealer Liebert representative or Liebert Worldwide Support Group 9 2 OFF Bypass Button This button controls output power to connected load s and has dual functions OFF and Bypass Pressing the OFF Bypass button twice within 4 seconds shuts off power to ...

Page 36: ...d the battery fail this test the red Fault indicator along with the A and C diagnostic indicators will illuminate and an alarm will sound refer to 13 0 Troubleshooting The remote test feature functions with Liebert MultiLink 3 software and can remotely initiate the battery test 9 5 Fault Indicator Red The Fault indicator is illuminated if the UPS has detected a problem Also one or more of the Batt...

Page 37: ...ds every 10 seconds This will change to two beeps every 5 seconds when the battery runs low approximately 2 minutes remaining but this is user configurable The AC Input indicator will extinguish and the Battery indicator will illuminate to warn that a utility problem has occurred Each Battery Level indicator repre sents a 20 capacity level As capacity decreases fewer indicators remain illuminated ...

Page 38: ...to the end of the cable that connects to the DB 9 connector of the UPS 4 Close the ferrite bead so that the ferrite bead s case snaps closed with the cable routed through the ferrite bead s case Table 2 DB 9 pin assignment DB 9 Pin Assignment Description 1 Low Battery open collector 2 UPS TxD typical RS 232 levels 3 UPS RxD typical RS 232 levels 4 Remote Shutdown 5 12VDC 10 24mA max battery operat...

Page 39: ...reset and restart the server Whether the UPS turns back ON when power is restored depends on the auto restart setting enabled or disabled If the auto restart is disabled the UPS will not restart after performing the 2 minute shutdown delay 11 3 UPS Intelligent Communications The Liebert GXT2 10000RT208 is equipped with a Liebert IntelliSlot port to provide advanced com munication and monitoring op...

Page 40: ...tional and local wiring codes and regulations Figure 9 REPO switch connections NOTE Remove the factory installed jumper to use the REPO function CAUTION To maintain safety SELV barriers and electromagnetic compatibility signal cables should be segregated and run separately from power cables REPO connections for normally open switch system REPO as shipped REPO connections for normally closed switch...

Page 41: ...and pull each out of the front of the UPS Be prepared to support the weight of the battery as it is withdrawn 5 Unpack the new battery assemblies taking care not to destroy the packing Compare new and old battery assemblies to make sure they are the same If so proceed with the next step If they are different STOP and contact your local dealer Liebert representative or the Liebert Worldwide Support...

Page 42: ...er grille with the screws securing them to the frame 7 Disconnect the slotted battery connectors from the internal battery packs 8 If additional external batteries are used disconnect the two external battery connectors 9 Slide the power module out the front supporting its weight as it is withdrawn 10 Insert the replacement UPS power module 11 Reconnect the slotted internal battery connectors 12 R...

Page 43: ...PS back panel control location Figure 11 Power module replacement Output Breaker 60A 250V T Input Breaker 60A 250V T Inverter Bypass Input Output UPStation GXT Power module pulled out of UPS Retaining grilles removed for clarity ...

Page 44: ... Indicators A C UPS failed battery test 2 second beep every 60 seconds Indicators A D L1 to L2 phase angle unacceptable Indicators B C REPO is currently activated UPS output cannot be started by any method Indicators B D UPS is OFF due to previous REPO REPO is no longer activated Once utility power is restored press the OFF button twice within four seconds to clear the alarm then press the ON butt...

Page 45: ...0 seconds more than 2 minutes of run time remaining Low Battery Two short beeps every 5 seconds less than 2 minutes of run time remaining On Bypass Reminder A one second beep every 2 minutes On Internal Bypass to notify user to rotate manual maintenance switch to Bypass position A one second beep every 2 seconds Output Overload bypass One short beep every half second Overtemperature bypass A one s...

Page 46: ... representative or the Liebert Worldwide Support Group Fault and Bypass indicators and diagnostic indicator A are illuminated UPS internal fan has a problem or UPS shutdown due to temperature condition Load is on bypass power Ensure the UPS is not overloaded ventilation openings are not blocked and room ambient temperature is not excessive Wait 30 minutes to allow UPS to cool then restart UPS If U...

Page 47: ... illuminated UPS charger fault UPS requires service Contact your local dealer Liebert Representative or the Liebert Worldwide Support Group AC Input indicator is On diagnostic indicators A C and E are illuminated On Internal Bypass to notify user to move manual maintenance bypass switch to Bypass position Move manual bypass switch to the Bypass position then follow the instructions for replacing t...

Page 48: ...90 47 100 6 100 40 Internal Battery 1 External Battery Cabinet 10 251 Internal Battery 2 LRT Battery Pack 10 1030 20 118 20 538 30 74 30 332 40 52 40 269 50 39 50 231 60 32 60 195 70 26 70 158 80 22 80 125 90 19 90 109 100 17 100 96 Internal Battery 2 External Battery Cabinets 10 333 Internal Battery 3 LRT Battery Pack 10 1473 20 216 20 821 30 118 30 520 40 85 40 382 50 66 50 289 60 53 60 264 70 4...

Page 49: ...mperatures The UPS will update the anticipated run time calculation only under certain conditions The UPS must have a steady load that is greater than 20 The UPS must be at 100 charge at the start of a battery discharge The battery discharge must continue uninterrupted until the batteries reach their end of dis charge voltage If all conditions are not met the run time calculation will not be modif...

Page 50: ...odified using configuration program L1 N L2 N Operating Voltage Range Without Battery Operation Except 100 VAC L N Operation 100 91 loading 100 VAC 140 VAC 90 71 loading 90 VAC 140 VAC 70 51 loading 80 VAC 140 VAC 50 31 loading 70 VAC 140 VAC 30 0 loading 60 VAC 140 VAC L1 N L2 N Operating Voltage Range Without Battery Operation 100 VAC L N Operation 100 91 loading 90 VAC 140 VAC 90 71 loading 80 ...

Page 51: ...ifications Model Number GXT2 288RTBKIT Two Required DIMENSIONS W x D x H Shipping in mm 11 02 x 24 02 x 15 35 280 x 610 x 390 WEIGHT lb kg Unit 78 1 35 5 Shipping 83 6 38 Type Valve regulated non spillable flame retardant lead acid Quantity x V x Rating 2 x 12 x 12V x 9 0 AH Battery Manufacturer Part Yuasa REW 45 12 FR Back Up Time See Table 6 Battery run times Recharge Time 6 Hours to 90 capacity...

Page 52: ... PD 103 Model Number PD 103 DIMENSIONS W x D x H Shipping in mm 8 86 x 10 43 x 7 87 225 x 265 x 200 WEIGHT lb kg Unit 5 5 2 5 Shipping 6 7 3 0 ELECTRICAL SPECIFICATIONS Amp Rating 60 Amps Input Power Connections Internal Anderson connectors Output Power Connection L1 L2 G 4 L6 30R on a 300mm cord L1 N G 2 5 15 20R T type receptacles with 1 20A circuit breaker L2 N G 2 5 15 20R T type receptacles w...

Page 53: ...Mount W x D x H Unit with bezel in mm 16 93 x 25 98 x 7 430 x 660 x 178 4U Shipping in mm 22 64 x 33 46 x 12 40 575 x 850 x 315 WEIGHT lb kg Unit 41 6 18 9 Shipping 50 6 23 BATTERY PARAMETERS Type Valve regulated non spillable flame retardant lead acid Qty x V x Rating 2 x 12 x 12V x 9 0 AH Battery Manufacturer Part Yuasa REW 45 12 FR Backup Time See Table 6 Battery run times ENVIRONMENTAL Operati...

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Page 56: ...ration All names referred to are trademarks or registered trademarks of their respective owners Technical Support Service Web Site www liebert com Monitoring 800 222 5877 monitoring emersonnetworkpower com Outside the US 614 841 6755 Single Phase UPS 800 222 5877 upstech emersonnetworkpower com Outside the US 614 841 6755 Three Phase UPS 800 543 2378 powertech emersonnetworkpower com Environmental...