Emerson Machinery Health K20315, Operation Manual

Page 1: ...Operation Manual MHM 97864 NC 6110 00125 04 06 2014 Rev 1 007 Machinery Health Sensor PR 9350 K 20 315 Linear Displacement Transducer ...

Page 2: ...e 3 1 7 Copyright information 3 Chapter 2 Safety Instructions 5 2 1 Using the device 5 2 2 Radio interference suppression EMC 5 2 3 Owner s responsibility 6 2 4 Instructions on ESD safety 6 Chapter 3 Application Design 7 3 1 Application 7 3 2 Design 8 Chapter 4 Mounting Installation 11 4 1 PR 9350 11 4 2 K 20 315 12 4 3 Connection of PR 9350 and K 20 315 13 4 4 Commissioning 14 Chapter 5 Function ...

Page 3: ...ice may only be passed on to third parties by including the operating manual NOTICE At any correspondence regarding this device please indicate type and serial no as shown on the type plate 1 2 Symbol explanation NOTICE This symbol marks passages that contain important information CAUTION Notes that may lead to malfunctions or faulty measurements without damaging the device are marked with this sy...

Page 4: ...sor PR 9350 as well as the set K 20 315 do not require any mainten ance If work with the opened device on site is unavoidable this should only be performed by a specialist who is familiar with the associated hazards If repair or calibration of a PR 9350 or K 20 315 is required it must be sent to Emerson Attach a non detachable tag bearing customer name and defect observed to the sensor respectivel...

Page 5: ...on waste disposal and protection of the environment shall apply NOTICE Environmental hazards Electrical waste and electronic components are subject to treatment as special waste and may only be disposed by approved specialized companies 1 7 Copyright information E epro GmbH Jöbkesweg 3 D 48599 Gronau Germany Phone 49 02562 709 0 Fax 49 02562 709 256 email mmssupport epro emerson com All rights res...

Page 6: ...Operation Manual NC 6110 00125 General 04 06 2014 Copyright information 4 ...

Page 7: ...ints on the device are marked DANGER Since the sensor is an electrical equipment commissioning and service may only be made by trained personnel Maintenance may only be carried out by trained specialized and experienced personnel 2 1 Using the device The linear displacement transducer PR 9350 as well as the set K 20 315 are designed for meas urement of static and dynamic displacements The sensor s...

Page 8: ...cause the shut down of the machine due to opening electrical circuits For this reason the machine protection has to be deactivated by the responsible staff before starting such work Having finished the work the machine protection has to be activated again immediately by the responsible staff 2 4 Instructions on ESD safety DANGER Internal components can be damaged or destroyed due to electrostatic ...

Page 9: ...fferential coil of the PR 9350 series consists of a coil form with two windings and a tracing pin with a ferromagnetic core which moves within the coil If the tracing pin is placed precisely in the middle of the coil the impedance of both windings are identical The impedance of the windings will increase on one side and decrease on the other side if the tracing pin with the ferromagnetic core move...

Page 10: ...PR 9350 02 with a 25mm measuring range The sen sor housing is hermetically encapsulated and equipped with a 3 pole Cannon connector The tracing pin has a M3 thread at the tip for mechanical connection to the measuring object Figure 1 Sensor PR 9350 1 2 3 4 5 1 3 pole connector 2 Housing 3 Type plate 4 Tracing pin 5 Connector ...

Page 11: ...Application Figure 2 Shows the set K 20 315 02 with two meters armed sensor cable and Harting connection Figure 2 Set K 20 315 1 2 3 1 Sensor cable with protection tube and Harting connector and socked 2 3 pole connector 3 Housing with integrated sensor PR 9350 02 ...

Page 12: ...Operation Manual NC 6110 00125 Application Design 04 06 2014 Application 10 ...

Page 13: ...n end Figure 3 Dimensions and position of fixing holes Maximum diameter 25 D 54 A B C 19 27 25 F Dimension C is with tracing pin in nominal centre or zero posi tion E 5 Thread M3 12 27 25 12 7 4 7 17 8 Fixing holes M4 Table 1 Sensor type depending dimensions Typ Nominal measur ing range mm Dimensions mm A B C D E F PR 9350 01 12 0 12 4 holes 79 6 39 2 60 3 85 1 16 0 PR 9350 02 25 0 25 108 0 127 0 ...

Page 14: ...315 This movable part touches the measuring target as a ma chine housing to measure housing expansion Figure 4 Dimensions and position of fixing holes B C D A E 90mm 75mm 7 5mm Dimension D at full deflection 6 3mm Table 2 Sensor type depending dimensions Typ Nominal measur ing range mm Dimensions mm A B C D E K 20 315 02 25 0 25 50 95 110 75 143 K 20 315 03 25 0 25 50 95 110 75 143 K 20 315 03 S 2...

Page 15: ...winding Figure 6 shows the pin assignment of the Harting connector of set K 20 315 The version K 20 315 03 S has open cable ends The wire colors are assigned to the sensor connector as shown below Figure 6 Connection diagram of Harting connector K 20 315 xx with sensor PR 9350 xx A B C Measurement element white brown green Harting connector 6 1 2 3 Cannon connector Cable length 2m or 3m with metal...

Page 16: ...allation 04 06 2014 Commissioning 14 4 4 Commissioning The manuals of the protection card A6410 respectively of the transmitter MMS 3410 contain further information regarding commissioning and installation of PR 9350 sensors and the set K 20 315 ...

Page 17: ...he machine protection has to be reactivated immediately by the responsible staff Table 3 Coil resistance Resistance Meaning Error 0 Ω Short circuit PR 9350 01 38 4 Ω 40 6 Ω between A and C 19 2 Ω 20 3 Ω between A and B B and C Internal resistance Ok PR 9350 02 66 0 Ω 73 6 Ω between A and C 33 0 Ω 36 8 Ω between A and B B and C PR 9350 04 46 0 Ω 54 0 Ω between A and C 23 0 Ω 27 0 Ω between A and B ...

Page 18: ...Operation Manual NC 6110 00125 Function check 04 06 2014 Function check 16 ...

Page 19: ...nal voltage bridge output per 1V supply voltage PR 9350 01 PR 9350 02 PR 9350 04 PR 9350 06 PR 9350 08 PR 9350 12 110 mV V 270 mV V 270 mV V 310 mV V 310 mV V 340 mV V Measuring range PR 9350 01 PR 9350 02 PR 9350 04 PR 9350 06 PR 9350 08 PR 9350 12 K 20 315 02 K 20 315 03 K 20 315 03 S K 20 315 10 K 20 315 11 12 mm 0 12 mm 25 mm 0 25 mm 50 mm 0 50 mm 75 mm 0 75 mm 100 mm 0 100 mm 150 mm 0 150 mm ...

Page 20: ...nge 35 C to 120 C Nominal inductance typical values A C PR 9350 01 Tracing pin in middle position maximum displacement min displacement driven out 13 mH 12 mH 12 mH 5 0 mH PR 9350 02 Tracing pin in middle position maximum displacement min displacement driven out 19 mH 17 mH 17 mH 9 2 mH PR 9350 04 Tracing pin in middle position maximum displacement min displacement driven out 16 mH 15 mH 15 mH 7 8...

Page 21: ...in in middle position maximum displacement min displacement driven out 10 mH 10 mH 10 mH 5 4 mH Resistance Measured between A B B C PR 9350 01 PR 9350 02 PR 9350 04 PR 9350 06 PR 9350 08 PR 9350 12 19 2 20 3 Ω 33 0 36 8 Ω 23 0 27 0 Ω 30 8 34 9 Ω 32 7 35 3 Ω 17 6 24 6 Ω Environmental conditions Permissible temperature 20 C 0 100 C Temperature for storage and transport 40 C 0 70 C Vibration and shoc...

Page 22: ...chapter 4 2 K 20 315 spring force on measuring object 02 03 and 03 S max 3 5 Nm 10 and 11 max 5 0 Nm Approx weight without cable and package PR 9350 01 170 g PR 9350 02 255 g PR 9350 04 370 g PR 9350 06 510 g PR 9350 08 660 g PR 9350 12 860 g K 20 315 02 950 g K 20 315 03 950 g K 20 315 03 S 950 g K 20 315 10 1500 g K 20 315 12 1500 g ...

Page 23: ...plug CA06 COM E10SL 3S 44 ITT Can Tracing pin solenoid plunger with M3 threaded rod Metal protection tube and Harting connector K 20 315 03 and 11 3m connection cable with cannon plug CA06 COM E10SL 3S 44 ITT Can Tracing pin solenoid plunger with M3 threaded rod Metal protection tube and Harting connector K 20 315 03 S 8m connection cable with open cable end and metal pro tection tube Tracing pin ...

Page 24: ...List Version Date Changes Remarks 1 000 02 09 2013 Initial Version 1 001 28 10 2013 Ticket 3404 1 002 12 11 2013 Update of technical data 1 003 14 11 2013 Update environmental conditions 1 004 06 01 2014 Change of technical data 1 005 17 03 2014 Ticket 3813 1 006 22 04 2014 Update CE Certificate 1 007 04 06 2014 Ticket 3990 ...