Emerson PACMotion IC830DP 01207, Accessories Manual

Page 1: ...Accessories Guide GFK 3173C December 2020 PACMotion Servos Accessories Guide ...

Page 2: ......

Page 3: ...installation operation and maintenance The information is supplied for informational purposes only and Emerson makes no warranty as to the accuracy of the information included herein Changes modifications and or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein It is understood that Emerson may make changes modifications or impr...

Page 4: ......

Page 5: ...3 1 IC830DPzzz06 Shield Plate 4 3 3 2 IC830DP00307 IC830DP00607 IC830DP 01207 Shield Plate 5 3 3 3 IC830DP02407 Shield Plate 5 3 4 External Shielding Busbar purchased separately 6 Section 4 Mating Connectors and Adapter 8 4 1 Connectors forPSD 8 Section 5 Mains Filters 10 5 1 Safety Instructions 10 5 2 Type Assignment 10 5 3 OrderCodes 10 5 4 Mains filters1NF 10 12 11 5 5 Mains filters 1NF 20B 1NF...

Page 6: ...pe Assignment 23 8 4 Motor Choke3YLN xx 24 8 4 1 Technical Data 24 Section 9 Cables 25 9 1 PC Connection 25 9 2 PSD Performance Cables 25 9 2 1 Hybrid Cables 25 9 2 2 PSD Hybrid Cables by Motor Type 25 9 2 3 Dual Cables 25 9 3 Motor Power and FeedbackCables 26 9 3 1 Hybrid Cables Power and Feedback 26 9 3 2 Power Cables 26 9 3 3 Feedback 26 9 4 Preparing Motor Cables MotorEnd 27 9 4 1 PSR motors I...

Page 7: ...nformation A September 2020 Initial Release 1 2 About thisManual This manual describes accessories for the PACMotion Servos Drives PSD and contains essential technical data This manualisonlyvalidinconjunctionwiththemanualsforPSD driveandapplicable motorinyourapplication 1 3 Related Documentation Description of Manual GFK Number PACMotion Servo Drives Installation and User Manual GFK 3168 PACMotion...

Page 8: ...Drive Systems 2 Section 2 Digital Drive Systems The systems shown are possible scenarios for setting up a digital drive system with relevant components 2 1 Drive System with PSD Drives IC830DP00306 to01206 Figure 1 Drive System with IC830D00306 to 01206 no Mains Filter required ...

Page 9: ...ion Servos Accessories Guide Section 2 GFK 3173C December 2020 Digital Drive Systems 3 2 2 Drive System with PSD Drives IC830DP00307 to02406 Figure 2 Drive System with IC830DP00307 to 02406 with Mains Filter ...

Page 10: ...heycontainbeforebeginningmounting installationwork Thismanualisonlyvalidinconjunctionwiththeinstructionmanuals forthedriveandmotoryouare usinginyour application 3 2 Shield Plates Shield plates can be attached to drives to assist in groundingand routing cabling Figure 3 Shield Plates 3 3 PSD Shield Plates 3 3 1 IC830DPzzz06 Shield Plate Figure 4 IC830DPzzz06 Shield Plate This shield plate is notinc...

Page 11: ...ield Plate This shieldplate Itemnumber153 254001 00 is included for use with IC830DP 00307 IC830DP 00607 and IC830DP 01207 drives Figure 5 IC830DP00307 IC830DP00607 IC830DP01207 Shield Plate 3 3 3 IC830DP02407 Shield Plate This shield plate Item 153 255000 02 is included for use with the IC830DP02407 drive Figure 6 IC830DP02407 Shield Plate ...

Page 12: ...below 1 Cutabusbaroftherequiredlengthfromabrass rail cross section10x3mm anddrillholesinitas indicated Allshieldclampsrequiredmustfitbetweenthedrillholes Figure 8 Cutting the Busbar 2 Squeezetogetherthecoilspringandthesupportingplateandpushthebusbarthroughtheopeningin theholder CAUTION Risk of injury is present due to the spring force of the coil spring Use pincers 3 Mountthebusbarwiththeshieldcla...

Page 13: ...es 7 Figure 9 Mounting the Busbar 3 Striptheexternalcablesheathtoalengthofapproximately 30mm takingcarenottodamagethe braidedshield Pushtheshieldclampupandroutethecabletoitviathebusbar Note Make sure good contact exists between the shield clamp and the braided shield Figure 10 Cable Sheath ...

Page 14: ... CON AKDX3C SL J Mating connector X4 Mains 24A 240V 3 24 A 480 V CON AKDX3C SL Y Digital I O Description Order Code Screw lock mating connector kit for IC830DP00306 NBEC and IC830DP00606 NBEC includes X1 X2 X3 X7 and X8 connectors AKD CONKIT MV3 6 SL Screw lock mating connector kit for IC830DP01206 NBEC includes X1 X2 X3 X7 and X8 connectors AKD CONKIT MV12 SL Screw lock mating connector kit IC830...

Page 15: ...ector X8 Digital I O 10 Position Drive keyed option 2 ScrewLock CON AKDX8 SL Mating connector X21 I O option 8 Position keyed CON AKDX21 SL Mating connector X22 I O option 8 Position keyed CON AKDX22 SL Mating connector X23 I O option 14 Position keyed CON AKDX23 SL Mating connector X24 I O option 14 Position keyed CON AKDX24 SL Connector kit with X10 male 15 pin high density X9 female 9 pin 2 hou...

Page 16: ...nctionwiththeinstructions manual forthedriveandmotoryouareusing inyourapplication WARNING Powerterminals arecapableofconductinghazardous voltageupto10minutes afterthemainsvoltage has beendisconnected Before starting work on power terminals check that the phase to earth and phase to phase voltages havede energized WARNING Due to the high earth leakage currents induced by the system you should obser...

Page 17: ... 30 480 VAC 30A DE 201571 3 480 VAC CE UL 5 4 Mains filters 1NF 10 12 Observe the safety instructions For single phase operation only Figure 11 Mains filters 1NF 10 12 Figure 12 1NF 10 12 Technical Data Type Nominal Current A Nominal Voltage V A mm B mm C mm D mm F mm M mm N mm P mm Weight kg Connection 1NF 10 10 230 85 49 40 3 54 75 5 3 6 3 87 0 29 Fast on 1NF 12 12 230 156 57 5 45 4 130 5 143 5 ...

Page 18: ...3 Mains filters 1NF 20B 1NF 25 Technical Data Type Nominal Current A Nominal Voltage Weight kg Connection Phase Terminals Connection PE IEC UL CSA 1NF 20B 20 230V 125V 0 93 Wires up to 4mm Torque 0 6 to 0 8 Nm Bolt M 6 Torque 3 5 to 4 Nm 1NF 25 25 230V 230V 0 7 Wires up to 10mm Torque 1 5 to1 8 Nm at 50 C environmenttemperature ...

Page 19: ...lters 3NF 07 30 Technical Data Type Nominal Current A mm B mm C mm D mm F mm G mm M mm P mm Weight kg Terminals PE Bolt 3NF 07 7 A 190 40 70 160 180 20 4 5 180 0 5 4 mm 0 7 to 0 8 Nm M5 2 2Nm 3NF 16 16 A 250 45 70 220 235 25 5 4 240 0 8 3NF 30 30 A 270 50 85 240 255 30 5 4 260 1 2 10 mm 1 9 to 2 2 Nm at 50 C environment temperature ...

Page 20: ...ry back the24V supply separately KCM E Expansionmoduleforbothapplications Expansionmodulesareavailableintwo capacitanceclasses 6 1 Important Notes DANGER DC Buslink terminals inservosystems carry highDC voltageofupto900V Touchingtheterminals while they are carrying voltage is extremely dangerous Switch off disconnect the line voltage You must only work ontheconnections whenthesystemis disconnected...

Page 21: ... Module Observe the safety instructions and in the instruction manual of the drive Permissibleassemblytype Vertical groundconnectionsatthebottom Otherassemblypositionsarenot permitted Observetherequiredfreespacetothenext device Ensurethereis unobstructedconvectionfor coolingpurposes 6 3 1 Technical Data Type Storage Capacity Ws Rated supply voltage V Peak supply voltage V Power kW Protection Class...

Page 22: ... the instructions in Important Notes and the instruction manual of the drive Permissible assembly type Vertical groundconnections at the bottom Other assembly positions are not permitted Observe the requiredfree space for the next device Ensure there is unobstructed convection for cooling purposes Figure 15 External Regen Resistor ...

Page 23: ...nualsforthedriveandmotoryouare usinginyourapplication The danger of burn Mount only in switchgear cabinets observe installation clearances provide the requisiteconditions forunobstructedconvectionforcooling As Regenresistors canheatupto temperaturesinexcess of 250 C usetemperature resistant components inthevicinity oftheresistor Observeallowedmountingpositions seedimensiondrawings Theconnectionter...

Page 24: ...00 15 Regen resistor BAS U 2000 15 15 2000 3200 BAS 2000 15 Regen resistor BAS U 3000 15 15 3000 4800 BAS 3000 15 Regen resistor BAS U 6000 15 15 6000 9600 BAS 6000 15 Regen resistor BAR U 600 23 IC830DP02407 23 600 960 BAR 600 23 Regen resistor BAR U 1000 23 23 1000 1600 BA R 1000 23 Regen resistor BAS U 2000 23 23 2000 3200 BAS 2000 23 Regen resistor BAS U 3000 23 23 3000 4800 BAS 3000 23 Regen ...

Page 25: ...mber 2020 Regeneration Resistors 19 7 3 External Regen ResistorBAFP U Protection class IP40 CAUTION The surfacetemperaturecanexceed250 C Makesurethat thenecessary spaceis kept clear Donot mount oncombustiblesurfaces Figure 16 Drawings of External Regen Resistor ...

Page 26: ...ation Resistors 20 7 4 External Regen ResistorBAR U Figure 17 External Regen Resistor BAR U Protection class IP20 CAUTION The surfacetemperaturecanexceed250 C Makesurethat thenecessary spaceis kept clear Donot mount oncombustiblesurfaces Figure 18 External Regen Resistor BAR U ...

Page 27: ... Resistors 21 7 5 External Regen ResistorBAS U Figure 19 External Regen Resistor BAS U Protection class IP20 CAUTION The surfacetemperaturecanexceed250 C Makesurethat thenecessary spaceis kept clear Donot mount oncombustiblesurfaces Figure 20 Drawing of External Regen Resistor BAS U ...

Page 28: ...nding onthecablelengthandcablecapacity this canleadtothegenerationofshieldcurrents withpeakvalues of upto20A Theseshieldcurrents placealoadonthedrives andmotorand onlarge systems leadtoshifts in potential which can damage other components This effect is evident in particular on systems with multiple drives operatinginparallelonthesamemainsfilter Themotor chokesslow downtherateofrisingofthemotor cu...

Page 29: ...eration risingtotemperatures inexcess of 80 C Therefore youshouldmakesurethat thechokeis mountedasufficient distanceaway from neighboringcomponents Providetherequisiteconditions forunobstructedconvectiontocoolthechoke A connectiondiagramappearsinthedriveinstructions manual If themotorcableis longerthan25m thenthemotorchokeis wiredintothecableclosetothe amplifier Whenlayingthemotorcable allow about...

Page 30: ...ated frequency fnom Hz 0 to 150 Max frequency fmax kHz 8 Inductivity L µH 900 900 450 Power loss P W 12 19 4 23 2 Protection class IP00 Temperature class F Operation class S1 Weight G kg 4 5 10 10 Cable diameter Shield clamp mm 4 to 13 5 Wiring cross section max Terminals mm 10 16 16 Width A mm 155 190 190 Depth B mm 90 125 125 Height C mm 195 230 230 Mounting hole distance D mm 130 170 170 Mounti...

Page 31: ...olute CA option HIPERFACE DSL Multi turn option GF option 9 2 2 PSD Hybrid Cables by Motor Type Motor Hybrid Cable1 option for 24 0V drives IC830DPxxx06xxxx Hybrid Cable1 option for 4 80V drives IC830DPxxx07xxxx IC830M 12 A CCJ1A2 015 CCJ2A2 015 12 A IC830M 20 A CCJ2A2 025 CCJ2A2 025 1Hybrid cables support SFD GEN 3 Single turn and Multi turn HIPERFACE DSL 9 2 3 Dual Cables Dual cables are used to...

Page 32: ...1 5 mm 2 SpeedTec 1 0 Connector 6 A 240 VAC CCJ1A2 015 025 Hybrid Servo Motor Cable Power SFD3 Only Feedback with Brake 1 5 mm 2 SpeedTec 1 0 Connector 6 A 240 VAC CCJ2A2 015 Hybrid Servo Motor Cable Power SFD3 H DSL Feedback with Brake 1 5 mm 2 SpeedTec 1 0 Connector 6 A 480 VAC CCJ2A2 025 Hybrid Servo Motor Cable Power SFD3 H DSL Feedback w Brake 2 5 mm 2 SpeedTec 1 0 Conn 2 0A 240 480 VAC 9 3 2...

Page 33: ... Motor Power Cable Specifications Allcables suppliedwithIC830D areRoHScompliant 9 4 2 1 Cable Routing Standards UL508CandUL508Aindicatethat wires whenroutedtogether shallberatedforthehighestvoltage involvedinallofthecircuits This meansthat valuelinefeedback cables whichare300Vratedarenot appropriatewhenrouteddirectlynext tomotorpowercables that carry morevoltagethan300V They shouldbephysically sep...

Page 34: ...luelinefeedback cables whichare300Vratedarenot appropriatewhenrouteddirectlynext tomotorpowercables that carry morevoltagethan300 V They shouldbephysically separated Performancelinecables arerecommendedwhenthis is aconcern The NFPA 70 NEC article 300 3 C 1 says that for circuits that are 600 Vor less conductors of ac anddc circuitsshallbepermittedtooccupythesameequipmentwiringenclosure cable orrac...

Page 35: ......

Page 36: ...turns customercare cn mas emerson com Technical Support support mas apac emerson com Any escalation request should be sent to mas sfdcescalation emerson com Note If the product is purchased through an Authorized Channel Partner please contact the seller directly for any support Emerson reserves the right to modify or improve the designs or specifications of the products mentioned in this manual at...