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5

PENBERTHY

 LED ILLUMINATOR FOR FLAT GLASS GAUGES, HAZARDOUS LOCATION

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

To assemble the illuminator to a TSL/TSM 
gauge, follow the steps below:
1.  Attach the TSL/TSM mounting bracket, plate 

bracket, and power supply to the illuminator 
body using the screws and the slider 
brackets provided. Power supply should be 
mounted to the illuminator body that will be 
mounted to the lower gauge section.

2.  Hand tight the screws to prevent TSL/TSM 

bracket from sliding.

3.  Insert the eyebolt/wire assembly on one side 

of the plate bracket only and fix with the nut/
wing-nut provided. 

4.  Position the illuminator on the gauge so that 

is centered with respect to the vision slot of 
the gauge.

5.  Wrap the SAS wire around the gauge and 

the TSL/TSM mounting bracket (place wire 
rope through the tabs on the bracket to 
keep it straight) . Insert the other eyebolt on 
the opposite side of the plate bracket and fix 
with the nut/wing-nut provided.

6.  Center the illuminator and firmly tighten 

down the wire assembly to hold the 
illuminator to the gauge.

7.  Open the cover of the power supply 

enclosure and make sure the AC input 
voltage selector switch in the power supply 
matches the input voltage provided to the 
unit (115 VAC or 230 VAC).

8.  After voltage selector switch is selecting the 

correct input voltage, connect/plug in the AC 
wires to Terminal Block 1.

9.  Fully close the cover of the enclosure by 

hand tightening it.

10. Connect the power supply to the LED 

illuminator using the cordset provided.

IMPORTANT
For Hazardous Location Only

• A flame path seal-off shall be installed within 

18 in. of enclosure, see Figure 5A for Division 
Locations. 

• A flame path seal-off shall be installed directly 

to threaded entry of enclosure, see or Figure 5B 
for ATEX/IECEx. 

• The LED Illuminator contains material 

composition capable of igniting the explosive 
atmosphere due to physical impact or friction. 
Installation shall provide inherent protection 
from potential impacts risks by means of 
installation location, guards, and/or barriers. 

5.3 Electrical installation

WARNING

DO NOT proceed with electrical installation 
unless the illuminator has been mounted to the 
gauge according to instructions in Section 5.2. 
Only qualified electricians who have read and 
understood local and national electrical code 
should connect the illuminator to an electrical 

To assemble the illuminator to a reflex style 
gauge, follow the steps below:
1.  Mount illuminator to reflex style flat glass 

gauge as shown in Figures 2B and 2C.

2.  Remove the appropriate nuts from the 

gauge bolts. There are two gauge brackets, 
one will be mounted on the top and the 
other one on the bottom part of the gauge. 
If the illuminator length is over 48 inches, 
make sure to space the extra gauge 
brackets evenly (3 ft. max distance between 
brackets is suggested). Each gauge bracket 
is mounted onto 2 gauge bolts.

3.  Install gauge bracket over gauge bolts and 

secure to gauge cover with gauge nuts. 
Torque gauge nuts to the proper torque as 
specified in the gauge Installation, Operation 
and Maintenance Instructions provided with 
the gauge.

4.  Attach illuminator mounting bracket to 

gauge bracket using screws, lock washers 
and nuts provided.

5.  Attach the LED illuminator body to the 

reflex mounting bracket using the screws 
and the slider bracket provided (leave two 
slider brackets in the middle-lower half of 
the illuminator for the power supply). The 
Illuminator should be centered with respect 
to the vision slot of the gauge.

6.  Open the cover of the power supply 

enclosure and make sure the AC input 
voltage selector switch in the power supply 
matches the input voltage provided to the 
unit (115 VAC or 230 VAC).

7.  After voltage selector switch is selecting the 

correct input voltage, connect/plug in the AC 
wires to Terminal Block 1.

8.  Fully close the cover of the enclosure by 

hand tightening it.

9.  Mount power supply to the illuminator body 

using the last two slider brackets you set 
aside from step 5. 

10. Connect the power supply to the LED 

illuminator using the cordset provided.

IMPORTANT
For Hazardous Location Only

• A flame path seal-off shall be installed within 

18 in. of enclosure, see Figure 5A for Division 
Locations. 

• A flame path seal-off shall be installed directly 

to threaded entry of enclosure, see or Figure 5B 
for ATEX/IECEx. 

• The LED Illuminator contains material 

composition capable of igniting the explosive 
atmosphere due to physical impact or friction. 
Installation shall provide inherent protection 
from potential impacts risks by means of 
installation location, guards, and/or barriers.

source. Failure to follow any of these instructions 
may result in death, severe personal injury, 
property damage or damage to the illuminator 
and gauge.

The electrical installation should be performed 
by a qualified electrician and comply with 
applicable codes (U.S. - refer to National 
Electrical Code NFPA current edition; Canada - 
refer to Electrical Code CSA C22) or other 
regulations as applicable. The conduit must run 
in such a manner that it is not supported by or 
does not serve as a support for the illuminator. 
Unit must be grounded before it is operated.

Summary of Contents for Penberthy

Page 1: ...ing 7 9 2 Storage 7 9 3 Transportation 7 10 Disposal at end of useful life 7 11 Warranty 7 12 Telephone assistance 7 13 Transparent Gauge 8 14 Reflex Gauge 9 15 TSL TSM Gauge 10 Tables and figures Table 1 Model structure 3 Figure 1A LED illuminator exploded view 8 Figure 1B LED illuminator ISO view 8 Figure 1C LED illuminator top view 8 Figure 2A LED illuminator exploded view 9 Figure 2B LED illum...

Page 2: ...inator 200 ft consult Emerson if longer distance is required Ambient temperature range for general location 40 F to 158 F 40 C to 70 C Ambient temperature range for hazardous location 40 F ta 140 F 40 C ta 60 C Ingress protection IP66 Max altitude 6 561 ft Electrical connection size FNPT for US and Canada M20 for ATEX and IECEx Unit must be wired with 14 AWG wire minimum with a maximum wire length...

Page 3: ...of Use for Ex Component 1 Tserv according to use seal TPE 40 100 85 C lower temperature for housing with sight glass VMO 40 100 85 C lower temperature for housing with sight glass FKM 20 200 85 C lower temperature for housing with sight glass 2 Max number size and position of apertures are given in Application manual N L2237 dated 31 03 2016 3 For information on the dimensions of the flameproof jo...

Page 4: ...ntenance manual and replace glass 5 2 Installation of unit to gauge Become familiar with the illuminator components before proceeding with installation Refer to the exploded parts diagram ISO and top views in Section 13 for transparent gauges Section 14 for reflex gauges and Section 15 for TSL TSM gauges As well as Figure 4A for general locations 4B for division locations and 4C for ATEX IECEx whe...

Page 5: ... reflex style flat glass gauge as shown in Figures 2B and 2C 2 Remove the appropriate nuts from the gauge bolts There are two gauge brackets one will be mounted on the top and the other one on the bottom part of the gauge If the illuminator length is over 48 inches make sure to space the extra gauge brackets evenly 3 ft max distance between brackets is suggested Each gauge bracket is mounted onto ...

Page 6: ...t only side only 3 Move wires out of the way and remove the illuminator 7 2 Maintenance procedures Cleaning the protective glass wash with a non abrasive soap or detergent and water using a soft grit free cloth or sponge When cleaning grease and oil from the protective glass use a chemical compatible with silicone rubber only and a soft grit free cloth DO NOT use solvents such as acetone benzene c...

Page 7: ...rage The LED illuminator can be stored outside These units are not affected by temperature or humidity 11 WARRANTY See sales order acknowledgements for terms and conditions of sale 8 2 Reassembly Refer to the exploded parts diagram in Sections 13 15 for additional reference during disassembly and reassembly of the illuminator Transparent gauge 1 Position the illuminator on the gauge so that the to...

Page 8: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 13 TRANSPARENT GAUGE FIGURE 1A LED illuminator exploded view FIGURE 1B LED Illuminator ISO view FIGURE 1C LED Illuminator top view LED ILLUMINATOR BODY SLIDER BRACKET PLATE BRACKET SCREW 20 POWER SUPPLY CORDSET SAS WIRE ...

Page 9: ...ATION INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 14 REFLEX GAUGE FIGURE 2A LED Illuminator view FIGURE 2B LED Illuminator ISO view FIGURE 2C LED Illuminator top view LED ILLUMINATOR BODY SLIDER BRACKET REFLEX MOUNTING BRACKET SCREW 20 POWER SUPPLY CORDSET ...

Page 10: ...ENANCE INSTRUCTIONS 15 TSL TSM GAUGE FIGURE 3A LED Illuminator exploded view FIGURE 3B LED Illuminator ISO view FIGURE 3C LED Illuminator TSL top view FIGURE 3D LED Illuminator TSM top view LED ILLUMINATOR BODY SLIDER BRACKET TSL TSM MOUNTING BRACKET PLATE BRACKET POWER SUPPLY SCREW 20 CORDSET SAS WIRE ...

Page 11: ... AND MAINTENANCE INSTRUCTIONS FIGURE 4A Wiring installation General locations AC input NPT or M20 AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V Fuse 0216 100MXP from Little Fuse Power supply Plug Output power indicator Instrument housing DC output connector ...

Page 12: ...URE 4B Wiring installation Division locations AC input NPT AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V DC output connector CSA UL explosion proof seal IS ground quick connect tab Explosion proof instrument housing Output power indicator Plug Power supply Fuse 0216 100MXP from Little Fuse ...

Page 13: ...ing installation ATEX IECEx locations AC input M20 AC input connector Terminal Block 1 AC input voltage selector switch 115V or 230V Shield bracket DC output connector ATEX IECEx explosion proof seal IS ground quick connect tab Explosion proof instrument housing Output power indicator Plug Power supply Fuse 0216 100MXP from Little Fuse ...

Page 14: ...g electrode by redundant 12 AWG or larger insulated conductors The installation must be in accordance with Canadian Electric Code CSA C22 1 Part 1 Appendix F The installation must be in accordance with National Electric Code NFPA 70 Articles 504 and 505 and ANSI ISA RP12 06 01 FIGURE 5B Control drawing ATEX IECEx HAZARDOUS AREA Zone 1 HAZARDOUS AREA Zone 0 FLAME PROOF MOUNTING FLAME PROOF MOUNTING...

Page 15: ...15 PENBERTHY LED ILLUMINATOR FOR FLAT GLASS GAUGES HAZARDOUS LOCATION INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS FIGURE 6B Nameplate Division locations FIGURE 6A Nameplate General locations ...

Page 16: ...mation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as...

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