Emerson Rosemount 1054B Instruction Manual Download

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MODEL 1054B pH/ORP

TABLE OF CONTENTS

TABLE OF CONTENTS CONT’D.

Section

Title

Page

8.0

DIAGNOSTICS AND TROUBLESHOOTING ......................................

8.1

Diagnostics ...........................................................................................

8.2

Troubleshooting ....................................................................................

8.3

Instrument Maintenance .......................................................................

9.0

RETURN OF MATERIALS ...................................................................

9.1

General.................................................................................................

9.2

Warranty Repair....................................................................................

9.3

Non Warranty Repair ............................................................................

LIST OF FIGURES

Figure No.

Title

Page

2-1

Panel Mounting Cutout .........................................................................

2-2

Panel Mounting Tab Installation............................................................

2-3

Wall Mounting J-Box Installation...........................................................

2-4

Wall Mounting J-Box Wiring..................................................................

2-5

Pipe Mounting Installation ....................................................................

2-6

Electrical Wiring....................................................................................

2-7

Integral Preamp Wiring.........................................................................

2-8

Wall Mount Enclosure (Option -20).......................................................

2-9

Integral Preamp Wiring for Group II Wall Mount Enclosure..................

3-1

LCD Display..........................................................................................

4-1

Menu Items (pH)...................................................................................

4-2

Set Function Menu (ORP) ....................................................................

4-3

Interval Timer Example.........................................................................

4-4

Alarm Setpoint ......................................................................................

4-5

Output Scale Expansion .......................................................................

4-6

Simulate Current Output.......................................................................

LIST OF TABLES

Table No.

Title

Page

3-1

Key Description ....................................................................................

3-2

Information Mnemonics ........................................................................

3-3

Set Function Mnemonics ......................................................................

4-1

Configuration Work Sheet (pH) ............................................................

4-2

Configuration Worksheet (ORP)...........................................................

4-3

Relay States For Various Analyzer Conditions & Alarm/Default Config.

4-4

Buffer Standards...................................................................................

5-1

ORP of Saturated Quinhydrone Solution..............................................

8-1

Fault Mnemonics ..................................................................................

8-2

RTD Resistance Values........................................................................

8-3

Troubleshooting Guide (pH) .................................................................

8-4

Troubleshooting Guide (ORP) ..............................................................

8-5

Sensor Input to Analyzer vs. pH at Four Temperatures........................

8-6

Replacement Parts ...............................................................................

8-7

Accessories ..........................................................................................

8-8

Ordering Information.............................................................................

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Summary of Contents for Rosemount 1054B

Page 1: ...utilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respective owners...

Page 2: ...Model 1054B pH ORP Microprocessor pH ORP Analyzer Instruction Manual PN 51 1054BpH rev B April 2003 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...l be provided Save this Instruction Manual for future reference If you do not understand any of the instructions contact your Rosemount representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installa tion operation and maintenance of the product Install your equipment as specified in the...

Page 4: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 5: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ...t Output 25 4 6 pH Electrode Diagnostics 26 4 7 Solution Temperature Compensation and Isopotential Point 27 4 8 Defaults 28 4 9 Automatic Buffer Mode 29 4 10 Alarm Setpoint 30 4 11 Output Scale Expansion 31 4 12 Simulate Current Output 32 5 0 START UP AND CALIBRATION 33 5 1 Start Up and Calibration 33 5 2 Temperature Calibration 33 5 3 Buffer Calibration 33 5 4 pH Standardization 34 5 5 pH Glass S...

Page 7: ... 1 LCD Display 15 4 1 Menu Items pH 19 4 2 Set Function Menu ORP 21 4 3 Interval Timer Example 24 4 4 Alarm Setpoint 30 4 5 Output Scale Expansion 31 4 6 Simulate Current Output 32 LIST OF TABLES Table No Title Page 3 1 Key Description 16 3 2 Information Mnemonics 17 3 3 Set Function Mnemonics 17 4 1 Configuration Work Sheet pH 20 4 2 Configuration Worksheet ORP 22 4 3 Relay States For Various Ana...

Page 8: ... or reverse action A hold output function is available for allowing manual control during routine sensor maintenance During hold mode the out put will be at a preset or last process value In the event of one of the following conditions the analyzer will drive the output to a preset value in addi tion to displaying a fault code The Model 1054B pH s continuous self diagnostics alert the user to the ...

Page 9: ...lay and manually adjusted A one point process standardization is also easily accom plished by entering the pH value of a grab sample INSTRUMENT SPECIFICATIONS 25 C Measurement Range 0 to 14 pH Output Scale Expansion Zero suppression up to 13 pH units Span Any pH from 1 to 14 Accuracy 0 01 pH Repeatability 0 01 pH Stability 0 01 pH month non cumulative Temperature Coefficient Input 0 003 pH C Outpu...

Page 10: ... shown they will not work correctly The screws provided are self tapping Tap the screw the full depth of the mounting latch refer to side view leaving a gap greater than the thickness of the cutout panel 3 Align the latches as shown and insert the analyz er enclosure through the front of the panel cutout Tighten the screws for a firm fit To avoid damag ing the mounting latches do not use excessive...

Page 11: ... three conduit openings in the bottom rear of the analyzer housing which will accommodate 1 2 inch conduit fittings From a back view the conduit open ing on the left is for timer alarm and AC connec tions the center is for signal output and the opening on the right is for sensor wiring AC power wiring should be 14 gauge or greater The wall mount enclosure has three 3 4 inch conduit openings two wi...

Page 12: ...unting Cutout MODEL 1054B pH ORP SECTION 2 0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG NO REV 41054B01 B Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 13: ...6 MODEL 1054B pH ORP SECTION 2 0 INSTALLATION FIGURE 2 2 Panel Mounting Tab Installation DWG NO REV 41054A26 A Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 14: ...PART NUMBER DESCRIPTION QUANTITY 1 23058 01 S Assy J Box 1 2 33030 00 Bracket wall mtg 1 3 9900600 Nut 6 32 Hex 4 4 9910600 Washer Flat 6 4 5 9910610 Washer Lock Int 6 8 6 9600612 Screw 6 32 X 75 4 7 9510048 Seal Weathertight 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 15: ...ON 2 0 INSTALLATION 8 FIGURE 2 4 Wall Mounting J Box Wiring DWG NO REV 41054B13 B WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 16: ...ON 2 0 INSTALLATION 9 FIGURE 2 5 Pipe Mounting Installation WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG NO REV 41054B02 C Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 17: ...10 MODEL 1054B pH ORP SECTION 2 0 INSTALLATION FIGURE 2 6 Electrical Wiring DWG NO REV 41054B03 C Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 18: ...11 MODEL 1054B pH ORP SECTION 2 0 INSTALLATION FIGURE 2 7 Integral Preamp Wiring DWG NO REV 41054B32 B Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 19: ...ION 2 0 INSTALLATION FIGURE 2 8 Wall Mount Enclosure Option 20 DWG NO REV 41054B43 A WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 20: ... SECTION 2 0 INSTALLATION FIGURE 2 9 Integral Preamp Wiring for Group II Wall Mount Enclosure DWG NO REV 41054B44 A MILLIMETER INCH Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 21: ...y pressing the SELECT key AdJ displays to acknowledge the standardization function followed by the Numeric Display for user input Entering the known temperature of the measured solution will cause the analyzer to restandardize the temperature reading Refer to Section 5 2 C Alarm 1 and Alarm 2 Setpoint The alarm setpoint may be adjusted by pressing the ALARM 1 or ALARM 2 key once followed by pressi...

Page 22: ...e used for menu navigation value adjust ment and entry and item selection These keys per form the following functions A SELECT Shift ç Key This key is used to select the displayed menu or for shifting to the next digit in the Numeric Display MODEL 1054B pH ORP SECTION 3 0 DESCRIPTION OF CONTROLS ç SELECT ACCESS ENTER FIGURE 3 1 LCD DISPLAY RELAY 1 ACTIVATED RELAY 2 ACTIVATED pH VALUE FLAG ON mV VA...

Page 23: ...lue into memory Enter displayed menu item flashing into memory Two Point Calibration pH Calibration ORP Displays Alarm 1 setpoint Set Function w SELECT Sets Alarm 1 setpoint Displays pH ORP Set Function w SELECT One point standardization of pH ORP PV Primary Variable Initiates or removes analyzer from hold condition Displays process temperature C or F Set Function w SELECT One point standardizatio...

Page 24: ...d O Display output d t Display temperature diS Display Convention doc Display output in mA doF Relay delay off time don Relay delay on time dPn Dampen output dtS LCD LED Display test dur Timer duration Ein Display mV input DF Temperature F FLt Use alarm as fault alarm Hi Relay action high H L Alarm logic hr Hours HYS Hysteresis int Interval period Int Timer setup iPH Isopotential pH iSO Isopotenti...

Page 25: ...r s power is removed the Model 1054B pH ORP configuration may be performed prior to installing it 1 Power up the analyzer Only power input wiring is required for analyzer configuration Refer to Section 2 4 1 The analyzer s display will begin showing values and or fault mnemonics All fault mnemonics will be suppressed while the analyzer is in Set Mode the fault flag will continue to blink 2 Enter S...

Page 26: ...Ut InP iSO dFt AbF UEr dtS COd SEt Hi Lo tOn int cnt ont OFt dur tiL oFF on SEC uin hr dAY F oC doc Pct on oFF non non cur rL1 rL2 Cur SHO on oFF On FLt OFF 420 020 d t Atc dPn CUr d O rPH iPH tCO on oFF on oFF rES CAL SHt OId Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 27: ... oC oF C _________ 2 Automatic Temperature Compensation Atc on oFF on _________ a Manual Temp Value 10 C to 125 C _________ E Current Output Setup OUt 1 mA Output CUr 020 420 420 _________ 2 Display Current Output d O Pct doc doc _________ 3 Dampen Current Output dPn 0 255 sec 0 0 Seconds _________ F Electrode Diagnostics Setup InP on oFF oFF 1 Temp compensated impedance rES 2 Impedance increase b...

Page 28: ...F H L HYS don doF d t Atc F C tOn int Cnt Ont OFt dur tiL on oFF dPn CUr d O Or rO rL1 rL2 Cur SHO 420 020 non cur on oFF non doc Pct AL1 AL2 Int t C OUt d1S dFt UEr dtS COd FIGURE 4 2 Set Function Menu ORP Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 29: ...D Temperature Setup t c 1 Display Temperature d t oC oF C _________ 2 Automatic t C Atc on oFF On _________ E Current Output Setup OUt 1 mA Output CUr 020 420 420 _________ 2 Display Current Output d O Pct doc doc _________ 3 Dampen Current Output dPn 0 255 sec 0 0 Seconds _________ F Displays Convention 1 U S Or European rO Or __________ G Default Setup dFt 1 Relay 1 Default rL1 non oFF on non __...

Page 30: ...reached May be set from 0 to 255 seconds G Delay Time Off Display Mnemonic doF Sets time delay for relay deactivation after alarm setpoint is reached May be set from 0 to 255 seconds Alarm state restarts time from zero Use when a fixed time should pass before relay deactivation occurs 4 2 1 Alarm Setup AL1 AL2 1 Enter Set Mode by pressing ACCESS key twice 2 SCROLL é until AL1 or AL2 appears on the...

Page 31: ... Mnemonic int Select this item to set the time period between control cycles SEC for seconds uin for minutes hr for hours and dAY for days May be set from a minimum of 10 minutes C Relay Activations Per Cycle Display Mnemonic cnt Select this item to enter the number of times the relay will activate per cycle May be set from 1 to 60 D Relay Activation Duration Display Mnemonic ont Select this item ...

Page 32: ...re value is required proceed to Step 8 8 Use SCROLL é and SHIFT ç to display the desired value ENTER value into memory 9 Repeat Steps 4 8 as required for other item 10 Press the ENTER key to return to Set Menu 4 5 CURRENT OUTPUT Display Mnemonic OUt This item is used to configure the current output signal A Output Dampening Display Mnemonic dPn Dampens the response of the signal output This option...

Page 33: ...rature range for the CAL diagnostic is 15 90 C 15 194 F For low impedance glass it is 15 80 C 59 176 F If ruggedized glass is used and the preamp is not in the sensor the minimum recommended temperature is 35 C 95 F If you want to use this feature as a warning yet not upset your process use Alarm 2 as a fault alarm Refer to Section 4 2 and set the default current output to non Refer to Section 4 8...

Page 34: ...n dissociation with temperature During standardization Section 5 4 if the sample pH is greater than about 6 5 and the lab test is run at a substantially different temperature than the process determine a value for tCO in pH C and enter that value The tCO should be determined over as narrow a temperature operating range as possible The isopotential point is the pH value at which tem perature change...

Page 35: ...wice 2 SCROLL é until dFt appears on the display 3 SELECT to move to the next menu level rL1 will display 4 SCROLL é then SELECT desired item 5 Display will show next item selection SCROLL é and ENTER desired item 6 Repeat Steps 4 and 5 as required for other default settings rL2 and Cur If cur is selected for Cur press ENTER then use the SCROLL é and SHIFT ç keys to enter the desired current value...

Page 36: ...y a wide variety of vendors NOTE If any buffers other than those listed here will be used such as some Fisher or Ingold buffers the AbF setting should be oFF and calibration instructions followed in Section 5 3 2 4 9 1 Automatic Calibration Setup 1 Enter the Set mode by pressing the ACCESS key twice 2 SCROLL é until AbF appears on the display 3 Press SELECT on or off will be displayed 4 Press SCRO...

Page 37: ...may be changed from normal ly open N O to normally closed N C by cutting circuits on the power supply PCB W 5 W 7 W 9 and adding jumpers W 4 W 6 W 8 3 SELECT to adjust the value The display will acknowledge briefly with AdJ followed by the Numeric Display with digit flashing 4 SCROLL é and SHIFT ç to display the desired value 5 ENTER value into memory 6 Repeat Steps 2 to 5 for the second setpoint ...

Page 38: ...nto memory The display will show LO and display the entered value B Full Scale F S Point 20 mA 1 Press the PV key to ensure that the analyzer is not in Set Mode 2 Press the ALARM 2 key twice The display will show HI briefly then display FULL SCALE point 3 SELECT to adjust the value The display will acknowledge briefly with AdJ followed by the Numeric Display with digit flashing 4 SCROLL é and SHIF...

Page 39: ...on the display will be removed and the display will stop flashing B Simulate Output in Current SiC The output can be simulated in mA units if d O in Section 4 5 was con figured to display current doc 1 Press the PV key once to ensure that the analyzer is not in the Set Mode 2 Press the OUTPUT key twice The display will show doc briefly then display the output value in mA 3 Press SELECT to simulate...

Page 40: ...lutions with values at least two pH units apart Unopened buffers have a shelf life of about a year and once opened should general ly not be reused because of possible contamina tion 3 Shake the sensor down to remove entrapped air bubbles from the glass electrode tip 4 Place the sensing portion of the pH sensor into a beaker containing the first buffer solution Allow the pH reading to stabilize Thi...

Page 41: ... as close to the sen sor as possible Write down the value the analy zer is reading at this time 2 Using a calibrated pH instrument with automatic temperature compensation determine the pH of the process or grab sample The calibration is best performed at the process temperature Write down this value If the sample pH is greater than about 6 5 and the lab sample is run at a substan tially different ...

Page 42: ...tu rated quinhydrone solution is not stable over long peri ods of time therefore these solutions should be made up fresh each time they are used B FERRIC FERROUS AMMONIUM SULFATE SOLUTION This standard ORP solution is not as easy as the quinhydrone solution to prepare but is much more stable and will maintain its millivolt value for approximately one year when stored in a glass con tainer To prepa...

Page 43: ... Press the SELECT key Std will show followed by the Numeric Display with digit flashing Step 6 SCROLL é and SHIFT ç to display the proper ORP value then ENTER it into memory Step 7 Press the HOLD key twice to remove the Model 1054B from hold The 1054B ORP is now ready for operation 5 9 SENSOR MAINTENANCE Before preforming maintenance or repair of the sensor the Model 1054B should be placed in hold...

Page 44: ...laying The analyzer will then return to numeric display and await the entry of the code Once unlocked the analyzer will allow access to all functions until the analyzer is either pow ered down or no keystrokes are made for a period of 2 minutes If the code should be forgotten pressing and holding the ACCESS key for 5 seconds will result in display of the code Releasing the ACCESS key then pressing...

Page 45: ... a reliable ORP signal to reach the transmitter The analog signal from the preamp is digitized by the signal conditioning circuit becoming a digital signal proportional to the ORP that can be read by the CPU This digital signal is then used to calculate an ORP value The CPU also contains an on board electrically erasa ble and programmable read only memory EEPROM which maintains memory during power...

Page 46: ...mperature Compensation Table 8 2 is a ready reference of RTD resistance values at various temperatures These are used for test and evaluation of the sensor NOTE Ohmic values are read across the RTD element and are based on the manu facturer s stated values 1 Allow enough time for the RTD element to stabilize to the surrounding temperature TABLE 8 1 Fault Mnemonics Display Description CAL Warning t...

Page 47: ...nd equipment 2 Unclear what is correct 2 Test with buffer solution 3 Analyzer out of calibration 3 Recalibrate per start up and calibration section Fault code tcH tcL 1 Miswired or temperature 1 Check wiring between the sensor out of range and analyzer Check process temp 2 Open or shorted RTD 2 Replace RTD with new one Fault code inH or inL 1 Open wire from preamplifier 1 Check wiring between 2 Ba...

Page 48: ... 2 Replace preamplifier 3 Defective CPU 3 Replace CPU PCB Fault code Std 1 Ground loop offset in process 1 Check all input wiring 2 Voltage on the 1000 ft after preamp process 2 Recheck buffer accuracy Fault code SEn 1 Open wire between sensor 1 Repair wire and 1054B 2 Maximum Cable length has been exceeded 2 Check wiring Fault code EEP 1 Defective EEPROM 1 Replace CPU PCB Fault code CHS 1 Defecti...

Page 49: ...o to Section 8 2 5 For an additional diagnostics tool you can look at the rES impedance value as described in Section 4 6 8 2 5 Electrode Input 1054B pH Display Mnemonic Ein When selected the analyzer displays the millivolt input from the sensor The displayed value is not tem perature corrected 1 Press the ACCESS key twice SEt will briefly dis play followed by Ein Not required if already in set me...

Page 50: ...roprocessor Analyzer Housed in a corrosion resistant weatherproof enclosure and oper ates on either 115 or 230 VAC 50 60 Hz power Standard features include digital display isolated current output dual alarms and automatic or manual temperature compensation Model Description 1054B Microprocessor Analyzer 3 5 lb 1 5kg Code Measurement pH pH ORP Oxidation Reduction Potential Code Display 01 LCD Displ...

Page 51: ...d enclose your Letter of Transmittal and the completed copy of the Return of Materials Request form If possible pack the materials in the same manner as it was received IMPORTANT Please see second section of Return of Materials Request Form Compliance to the OSHA requirements is mandatory for the safety of all personnel MSDS forms and a certification that the instruments have been disinfected or d...

Page 52: ...zed Seller representative All costs of dismantling reinstallation and freight and the time and expenses of Seller s person nel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty peri od or ninety 90 days whic...

Page 53: ...AILABLE ON OUR WEB SITE http www raihome com Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine CA 92606 USA Tel 949 757 8500 Fax 949 474 7250 http www raihome com Rosemount Analytical Inc 2003 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 54: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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