Emerson unidrive m300, Quick Start Manual

Page 1: ...Quick Start Guide Unidrive M300 Frame sizes 1 to 4 Enhance throughput with Machine Safety Part Number 0478 0039 05 Issue 5 ...

Page 2: ...ly 2014 Issue Number 5 A Warning contains information which is essential for avoiding a safety hazard A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment A Note contains information which helps to ensure correct operation of the product This guide does not include safety information Incorrect installation or operation of the drive could...

Page 3: ... display 22 5 1 Saving parameters 23 5 2 Restoring parameter defaults 23 6 Basic parameters Menu 0 24 6 1 Menu 0 Basic parameters 24 7 Running the motor 30 8 NV Media Card Operation 31 9 UL listing information 32 9 1 General 32 9 2 Mounting 32 9 3 Environment 32 9 4 Electrical ratings 32 9 5 Opening of branch circuit 32 9 6 Electrical installation 32 9 7 cUL requirements for frame size 4 33 9 8 Mo...

Page 4: ...0094 00100 00133 00135 00170 00176 00030 00040 00069 00250 00270 00300 00100 00150 00190 00230 00290 00330 00350 00420 00440 00470 00190 00240 00290 00380 00440 00540 00550 00610 00660 00750 00770 00830 01000 00630 00860 01160 01320 01340 01570 EN 61800 5 1 2007 Adjustable speed electrical power drive systems safety requirements electrical thermal and energy EN 61800 3 2004 Adjustable speed electr...

Page 5: ...achine Only the SAFE TORQUE OFF function may be used for a safety function of a machine None of the other functions of the drive may be used to carry out a safety function These products fulfil all the relevant provisions of Directive 2006 42 EC The Machinery Directive EC type examination has been carried out by the following notified body TÜV Rheinland Industrie Service GmbH Alboinstraße 56 12103...

Page 6: ...talling and configuring inverters correctly The inverters must be installed only by professional assemblers who are familiar with requirements for safety and EMC The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used Refer to the User Guide EN 61800 5 1 2007 Adjustable speed electrical power drive systems S...

Page 7: ...1 3 8 3 6 7 10 10 1 1 16 16 3 3 0 55 0 75 02200042 1 3 10 4 7 5 16 10 1 1 16 16 4 2 0 75 1 02200056 1 3 14 9 11 3 20 15 2 5 1 5 1 12 14 16 5 6 1 1 1 5 02200075 1 3 18 1 13 5 20 15 2 5 1 12 16 7 5 1 5 2 02400013 3 2 4 6 1 1 16 16 1 3 0 37 0 5 02400018 3 2 9 6 1 1 16 16 1 8 0 55 0 75 02400023 3 3 5 6 1 1 16 16 2 3 0 75 1 02400032 3 5 1 6 1 1 16 16 3 2 1 1 1 5 02400041 3 6 2 10 1 1 16 16 4 1 1 5 2 03...

Page 8: ...S See relevant option module User Guide Medium Grey SI DeviceNet Light Grey SI CANopen Beige SI Ethernet Brown Red SI EtherCAT Automation I O expansion Orange SI I O Product line Frame size Current Rating Heavy Duty current rating x10 Drive Format A AC in AC out Voltage rating 1 100 V 100 120 10 2 200 V 200 240 10 4 400 V 380 480 10 5 575 V 500 575 10 6 690 V 500 690 10 Derivative Electrical Speci...

Page 9: ...nal cover locating clip by approximately 30 in a counter clockwise direction and then slide the cover down Type Option module Name Further Details Communications AI 485 Adaptor See Drive User Guide Backup AI Backup Adaptor Drive Size H W D M1 M2 A B mm in mm in mm in mm in mm in mm in mm in mm in 1 160 6 30 75 2 95 130 5 12 143 5 70 53 2 08 5 0 2 0 00 0 00 100 3 93 2 205 8 07 78 3 07 150 5 91 194 ...

Page 10: ...er terminals 9 9 9 Torx 10 driver EMC MOV screws 9 9 9 9 Torx 15 driver Fan screw 9 Torx 20 driver Fan screw 9 9 9 Model size Terminal block description Torque settings All Control terminals 0 2 N m 0 15 Ib ft Relay terminals 0 5 N m 0 37 Ib ft 1 Power terminals 0 5 N m 0 37 Ib ft 2 3 4 1 4 N m 1 03 Ib ft 6 8 9 5 7 12 4 1 3 2 11 10 2 13 3 Key 1 Rating label On side of drive 2 Identification label ...

Page 11: ... be limited to 100 kA 4 2 External braking resistor 4 2 1 Minimum resistance values and peak power rating for the braking resistor at 40 C 104 F Table 4 1 Braking resistor resistance and power rating 100 V On the size 2 110 V drives or when connecting single phase to a dual rated 200 V unit the supply should be connected to L1 and L3 Overload protection When an external braking resistor is used it...

Page 12: ...0 V 50 Hz line to neutral supply star point ground Size 2 9 36 mA AC at 110 V 50 Hz 2 phase line to line supply star point ground 16 4 mA AC at 110 V 50 Hz 1 phase line to neutral supply star point ground 5 3 mA AC at 230 V 50 Hz 3 phase supply star point ground Model Minimum resistance Ω Instantaneous power rating kW Continuous power rating kW 01200017 130 1 2 0 25 01200024 0 37 01200033 0 55 012...

Page 13: ...cts AC fault currents 2 A detects AC and pulsating DC fault currents provided the DC current reaches zero at least once every half cycle 3 B detects AC pulsating DC and smooth DC fault currents Type AC should never be used with drives Type A can only be used with single phase drives Type B must be used with three phase drives The above leakage currents are just the leakage currents of the drive wi...

Page 14: ... and no User Actions are running Otherwise the parameter will return to its pre altered value on exit from edit mode All parameters are saved if this parameter changes 00 005 Drive Configuration RW Txt PT US OL Ú AV 0 AI 1 AV Pr 2 AI Pr 3 Preset 4 Pad 5 Pad Ref 6 E Pot 7 torque 8 Pid 9 Ö AV 0 RFC A Value Text Description 0 AV Analog input 1 voltage Analog input 2 voltage selected by terminal Local...

Page 15: ...uency 10 V output 9 10 11 Digital output zero frequency Unassigned 12 13 14 Run reverse Run forward Analog input 1 input 2 select 24 V output 10k 10k 1 2 4 0V Current speed reference input AI 1 Voltage speed reference input AI 2 5 7 Analog output 1 motor frequency 10 V output 9 10 11 Digital output zero frequency Unassigned 12 13 14 Run reverse Run forward Analog input 1 input 2 select 24 V output...

Page 16: ...ct Terminal 5 Terminal 14 Reference selected 0 0 1 1 0 1 0 1 Analog reference 1 01 036 Preset speed 2 01 022 Preset speed 3 01 023 Preset speed 4 01 024 1 2 4 0V Current speed reference input AI 1 Reference select 5 7 Analog output 1 motor frequency 10 V output 9 10 11 Digital output zero frequency Unassigned 12 13 14 Run reverse Run forward 24 V output Current speed reference input Reference sele...

Page 17: ...5 Terminal 14 Reference selected 0 0 1 1 0 1 0 1 Preset speed 1 01 021 Preset speed 2 01 022 Preset speed 3 01 023 Preset speed 4 01 024 1 2 0V Voltage speed reference input AI 1 7 Analog output 1 motor frequency 10k 9 10 11 Digital output zero frequency Unassigned 12 13 14 Analog input 1 input 2 select Run forward 24 V output Run reverse 4 5 10 V output Voltage speed reference input AI 2 10k When...

Page 18: ...erence input AI 1 5 7 Analog output 1 motor frequency 10 V output 9 10 11 Digital output zero frequency Unassigned 12 13 14 UP Run forward 24 V output 10k Run reverse DOWN When Pr 00 005 is set to E Pot the following parameters may need to be adjusted Pr 09 023 Motorized pot up down rate s 100 Pr 09 022 Motorized pot bipolar select 0 unipolar 1 bipolar Pr 09 021 Motorized pot mode 0 zero at power ...

Page 19: ... and the drive is connected to an unloaded motor the motor speed may increase rapidly to the maximum speed Pr 00 002 10 WARNING 1 2 4 0V Pid feedback input AI 1 5 7 Analog output 1 motor frequency 10 V output 9 10 11 Digital output zero frequency Unassigned 12 13 14 Run reverse Run forward Pid enable 24 V output 4 20 mA Pid feedback input 0 10 V Pid reference input Pid reference input AI 2 When Pr...

Page 20: ...ed that the filter be used in all applications unless the instructions given above require it to be removed or where the ground leakage current is unacceptable 4 5 2 Removing the internal EMC filter Figure 4 11 Removal of the internal EMC filter size 2 shown To electrically disconnect the internal EMC filter remove the screw as shown above 1 4 5 3 Further EMC precautions Further EMC precautions ar...

Page 21: ...us correct active behavior of the inverter circuit All credible faults in the inverter power circuit cause a loss of torque generation The SAFE TORQUE OFF function is fail safe so when the SAFE TORQUE OFF input is disconnected the drive will not operate the motor even if a combination of components within the drive has failed Most component failures are revealed by the drive failing to operate SAF...

Page 22: ...he drive in terminal mode 4 The Start button is used to start the drive in keypad mode 6 The Escape button is used to exit from the parameter edit view mode or disregard a parameter edit Table 5 1 Status indications String Description Drive output stage inh The drive is inhibited and cannot be run The SAFE TORQUE OFF signal is not applied to SAFE TORQUE OFF terminals or Pr 06 015 is set to 0 Disab...

Page 23: ... 038 to 100 If the drive is in the under voltage state i e when the AI Backup adaptor terminals are being supplied from a 24 Vdc supply a value of 1001 must be entered into Pr mm 000 to perform a save function 5 2 Restoring parameter defaults Restoring parameter defaults by this method saves the default values in the drives memory User security status 00 010 and User security code 00 025 are not a...

Page 24: ...M_RATED_CURRENT A Maximum Heavy Duty Rating 11 032 A RW Num RA US 00 007 Motor Rated Speed 0 0 to 80000 0 rpm 50Hz default 1500 0 rpm 60Hz default 1800 0 rpm 50Hz default 1450 0 rpm 60Hz default 1750 0 rpm RW Num US 00 008 Motor Rated Voltage VM_AC_VOLTAGE_SET V 110V drive 230 V 200V drive 230 V 400V drive 50 Hz 400 V 400V drive 60 Hz 460 V 575V drive 575 V 690V drive 690 V RW Num RA US 00 009 Mot...

Page 25: ...0 038 Auto tune 0 to 2 0 to 3 0 RW Num NC US 00 039 Motor Rated Frequency 0 00 to VM_SPEED_FREQ_REF_ UNIPOLAR Hz 50Hz 50 00 Hz 60Hz 60 00 Hz RW Num RA US 00 040 Number of Motor Poles Auto 0 to 32 16 Auto 0 RW Num US 00 041 Control Mode Ur S 0 Ur 1 Fd 2 Ur Auto 3 Ur I 4 SrE 5 Ur I 4 RW Txt US 00 042 Low Frequency Voltage Boost 0 0 to 25 0 3 0 RW Num US 00 043 Serial Baud Rate 300 0 600 1 1200 2 240...

Page 26: ...e Filter 4 0 5 1 6 2 8 3 12 4 20 5 ms 4 0 ms RW Txt US 00 069 Spin Start Boost 0 0 to 10 0 1 0 RW US 00 076 Action on Trip Detection 0 to 31 0 RW US 00 077 Maximum Heavy Duty Current Rating 0 00 to 9999 99 A RO Num ND NC PT 00 078 Software Version 0 to 999999 RO ND NC PT 00 079 User Drive Mode OPEn LP 1 RFC A 2 OPEn LP 1 RW Txt ND NC PT US 00 080 User Security Status LEVEL 0 0 ALL 1 r only 0 2 r o...

Page 27: ...Unidrive M300 Quick Start Guide 27 Issue Number 4 ...

Page 28: ...t terminals Output terminals X X X X The parameters are all shown in their default settings 00 018 Preset Reference 1 Preset frequency reference 14 0 5 00 017 Bipolar Analog input 1 Analog input 1 mode Analog input 1 input 2 select Analog input 2 Reference Enable AV Pr Pad Pad Ref E Pot tor Pid 6 7 8 9 01 015 00 016 Pr set 01 050 1 01 050 00 005 Drive Configuration AI AV Pr AI Pr 1 2 3 4 ...

Page 29: ...Low Frequency Voltage Boost OL Motor voltage control Estimated Motor Speed _ _ U V W Resistor optional Drive RUN REVERSE RUN FORWARD Minimum Reference Reference Clamp 00 001 00 002 12 13 Ramps Acceleration Rate 1 Deceleration Rate 1 Ramp Mode Select 00 003 00 004 00 028 RFC A mode only 00 029 Maximum Clamp Ramp Enable Analog output Digital output 00 037 05 001 Maximum Switching Frequency Output Fr...

Page 30: ...e is enabled To perform an autotune Set Pr 00 038 1 for a stationary autotune or set Pr 00 038 2 for a rotating autotune Close the drive enable signal apply 24 V to terminal 31 34 The drive will display Rdy Close the run signal apply 24 V to terminal 12 or 13 The display will flash tuning while the drive is performing the autotune Wait for the drive to display Inh and for the motor to come to a st...

Page 31: ...e whole card may be protected from writing or erasing by setting the read only flag refer to the Drive User Guide for further information The card should not be removed during data transfer as the drive will produce a trip If this occurs then either the transfer should be reattempted or in the case of a card to drive transfer default parameters should be loaded 1 2 3 Pr rEAd 00 030 Drive reads all...

Page 32: ...0 kA ratings are given in the Drive User Guide Unless indicated otherwise in the Drive User Guide fuses may be any UL listed Class J or CC with a voltage rating of at least 600 Vac Unless indicated otherwise in the Drive User Guide circuit breakers may be any UL listed type category control number DIVQ or DIVQ7 with a voltage rating of at least 600 Vac 9 5 Opening of branch circuit The opening of ...

Page 33: ...talled with solid state motor overspeed protection However this feature does not provide the level of protection provided by an independent high integrity overspeed protection device and should not be considered as a safety function 9 10 Thermal memory retention Drives incorporate thermal memory retention that complies fully with the requirements of UL508C The drive is provided with motor load and...

Page 34: ...A The motor drive provides individual overload protection in accordance with the NEC clause 430 32 Smallest motor protected The drives may be used in group installations where the smallest motor is protected by the branch fuses or circuit breaker Limits on the current rating of branch circuit protective fuses and circuit breakers are given in the NEC Table 430 52 Other installations The motor driv...

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Page 36: ...ly U BR _ V W 41 42 Drive ok Relay AC supply DC bus Brake Motor 31 STO1 32 0 VSTO1 STO2 User enable 1 STO input 1 Safe Torque Off Zero frequency Run forward Run reverse Analog input 1 Analog input 2 select Digital Input 2 24 V user Digital I O1 Digital input 3 Digital input 4 Digital input 5 1 2 0 V Analog I O Analog input 1 7 Analog output 1 4 10 V user 5 Analog input 2 Frequency reference 1 Freq...