background image

3

YARWAY

 SERIES 460D3 AND 515D3 INTEGRAL STRAINER HIGH PRESSURE DISC TRAPS

INSTRUCTION, OPERATION AND MAINTENANCE MANUAL

MAINTENANCE

Check bonnet nut torque after 48 hours 
of operation.

1.  For the best trap operation and maximum 

service life, strainer screen should be 
cleaned frequently. This can best be done by 
using a blowdown valve connected to blow- 
off connection.

2.  Periodically remove the bonnet and clean 

and inspect the screen. This should be done 
at least once a year and more frequently 
if the trap is not fitted with a strainer 
blowdown valve.

3.  When cleaning the strainer it is 

recommended that the trap be inspected 
and working parts cleaned if necessary. In 
the event of condensate drainage problems, 
check before opening the trap whether 
the trouble is due to a clogged line, valve 
broken or in wrong position, or dirty strainer 
requiring blowdown.

4.  More frequent checks for proper trap 

operation can be quickly made by one of the 
following methods:

  a.  Observe the discharge from the trap 

through the test connection-first closing 
the downstream stop valve.

  b.  Hold screwdriver or metal rod against 

base of cap. Listen for characteristic 
clicking sound of valve as it opens and 
closes.

  c.  Check temperature of the cleaned pipe 

surface up and downstream of trap. 
Use a touch pyrometer or temperature 
sensitive crayon.

If trap is remaining open continuously or not 
operating at all:
• Strainer screen may be damaged or dirty
• Parts may be worn from service
• Dirt and scale may be lodged in internals

Disassemble and inspect the trap.

PARTS LIST

Item

Quantity

Description

1

1

Body

2

1

Bonnet

3*

1

Seat

4*

1

Cap, seat

5*

1

Disc

6*

1

Gasket, capsule

7*

1

Screen

8

4

Stud

9

4

Nut

10*

1

Gasket, bonnet

11*

1

Gasket, seat

* Renewal kit

DISASSEMBLY

1.  Remove bonnet.
2.  Remove seat capsule from bonnet. The 

capsule is a clearance fit in the bonnet bore.

  It may be necessary to insert a small rod in 

the seat inlet port and extract the capsule 
with a turning, pulling motion.

3.  Inspect and clean all parts. If satisfactory, 

reassemble trap. See page 4 for repair kit 
installation and assembly. 

Summary of Contents for YARWAY 460D3 Series

Page 1: ...rights reserved VCIOM 09544 EN 19 05 Before installation these instructions must be fully read and understood SERIES NUMBERS To determine the size series number and operating conditions rating refer to the nameplate on the trap body Suffix letter identification SW Socket weld ends FL Flanged ends special option D3 Disc trap SHELL PRESSURE TEMPERATURE RATINGS Trap operating conditions Maximum opera...

Page 2: ...E 1 Equipment drain Yarway Welbond shut off valve Dirt leg optional Steam trap Strainer blow down optional Yarway Welbond globe valve Test valve optional Yarway Welbond globe valve Elevated return Check valve Return main WARNING Hot discharge from this product may cause severe burns Discharge must be piped away or directed so that persons in the vicinity are not endangered This product must be iso...

Page 3: ... one of the following methods a Observe the discharge from the trap through the test connection first closing the downstream stop valve b Hold screwdriver or metal rod against base of cap Listen for characteristic clicking sound of valve as it opens and closes c Check temperature of the cleaned pipe surface up and downstream of trap Use a touch pyrometer or temperature sensitive crayon If trap is ...

Page 4: ...sufficient load to reduce the space between the cap and seat approximately 50 It is not necessary for the cap to contact the seat The space between seat an cap contact will increase when load is removed due to gasket springback The seated gasket holds the parts together and creates a single part that is easily handled and simplifies trap assembly SPARE PARTS To cover a one year service period it i...

Page 5: ... or fumes can cause irritation of the respiratory tract nose throat skin and eyes It may cause temporary or permanent respiratory disease in a small percentage of exposed individuals Use moderate ventilation when grinding or welding Avoid breathing dust fumes or mist Avoid prolonged skin contact with dust or mist Maintain dust levels below OSHA and ACGIH levels Use protective devices Wash hands th...

Reviews: