Empire Comfort Systems DVL25FP32 Series, Installation Instructions And Owner'S Manual

Page 1: ... not prohibited by state or local codes This appliance is only for use with the type of gas indicated on the rating plate This applianceisnotconvertibleforusewithother gases unless a certified kit is used HOT GLASS DO NOT TOUCH NEVER WILL CAUSE BURNS GLASS UNTIL COOLED ALLOW CHILDREN TO TOUCH GLASS WARNING A barrier designed to reduce the risk of burns from the hot viewing glass is provided with t...

Page 2: ...n 28 Surround Panel Installation 29 Optional Blower Accessory Information 30 Optional Decorative Glass Placement 31 Operating Instructions 32 Standing Pilot Lighting Instructions 33 Standing Pilot Wiring 34 Standing Pilot Troubleshooting 35 IPI Electronic System Operating Instructions 36 IPI Electronic System Wiring Diagram 37 Intermittent Pilot Lighting Instructions 38 Intermittent Pilot Control ...

Page 3: ...nce and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance Any safety screen guard or barrier removed for servicing an appliance must be replaced prior to operating the appliance Due to high temperatures the appliance should be located out of traffic and away...

Page 4: ...perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of Propane Gas Odor fade due to oxidation by rust or adsorption on walls of newcylindersandtanks ispossible Therefore peopleshould be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled ol...

Page 5: ...est 42nd St New York N Y 10036 WARNING Any change to this fireplace or its controls can be dangerous Improper installation or use of the fireplace can cause serious injury or death from fire burns explosions or carbon monoxide poisoning Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibi...

Page 6: ...L25FP32 MV 28785 Nat to Propane DVL25FP32 MV 29196 Propane to Nat DVL25FP72 IP 29198 Nat to Propane DVL25FP72 IP 28784 Propane to Nat DVL33FP32 MV 28786 Nat to Propane DVL33FP32 MV 29197 Propane to Nat DVL33FP72 IP 29199 Nat to Propane DVL33FP72 IP Barrier Surround Kits Description 4 Sided Contemporary Stainless Steel Top And Bottom Black Sides DFQ25M4BLSS Stainless Steel Black for use on DVL25FP ...

Page 7: ...pply requirements for optional blower Properly framed opening size required for installation of the fireplace D E Figure 2 MINIMUM COMBUSTIBLE FRAMING DIMENSIONS MODEL NO A B C D E DVL25FP 32 1 4 29 15 7 8 21 4 MINIMUM DVL33FP 35 1 4 32 17 3 8 22 3 4 4 MINIMUM DV FIREPLACE DIMENSIONS MODEL NO A B C D E F G H I J K L M N O DVL25FP 37 1 2 26 14 1 4 10 7 16 25 1 4 12 7 8 17 20 1 8 27 6 7 8 18 3 4 29 ...

Page 8: ...main at the minumum combustible clearance opening heights as indicated by Figure 2 page 7 Mantel Clearance The minimum clearance to a combustible mantle is 25 from the top of the fireplace top as illustrated in Figure 4 6 1 2 MINIMUM CLEARANCE TO PERPENDICULAR COMBUSTIBLE SIDE WALL FROM EDGE OF DOOR FRAME 3 MIN 3 MIN 3 MIN TOP VIEW NON COMBUSTIBLE AREA TO SIDES AND BACK OF FIREPLACE Figure 3 3 MIN...

Page 9: ...details in Venting Section When you install your Direct Vent Fireplace in D Room divider or E Flat on wall corner positions a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance CORNER INSTALLATION ANGLED CORNER INSTALLATION ISLAND INSTALLATION CABINET INSTALLATION FLUSH WALL INSTALLATION ROOM DIVIDER INSTALLATION A B C D E F H H H LOCAT...

Page 10: ...ints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe c...

Page 11: ...l or wood panel is placed beneath the appliance 4 Install the side Framing brackets 1 per side using the pi lot holes provided behind the side flanges on the fireplace outer wrap Two setback locations are provided for locating the framing brackets depending on which decorative surround is to be installed See Figures 9a and 9b The pilot holes in the forward position should be used if installing the...

Page 12: ...e Clearance Note Maintain one inch 1 of clearance around vertical vent pipe See Figure 11 For horizontal vent maintain a minimum 1 clearance to the bottom and sides of the vent and 3 clearance to combustibles above the vent pipe See Figure 12 WARNING When finishing the fireplace never obstruct or modify the air inlet outlet openings in any manner Provide adequate clearances around air openings CAU...

Page 13: ...place outer wrap See Figures 10 43 and 44 Caution Wiring must be performed by a qualified electrician Note For shipping purposes the junction box is installed on the inside of the outer fireplace wrap It is secured with 2 screws on the side of the fireplace Once removed from the side of the fire place wiring to the junction box and receptacle can be performed Re install the junction box assembly t...

Page 14: ...burning appliance Each gas appliance must use a separate vent system Common vent systems are prohibited Vertical Venting The inlet and exhaust vent pipes must be connected to the proper collars on the unit and to the termination cap or the unit will not operate WARNING Major U S building codes specify minimum chimney and or vent height above the roof top These minimum heights are necessary in the ...

Page 15: ...ping out at joints or seams Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs or having exterior portions of the system exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as wall straps or plumbers tape for rigidity Determining...

Page 16: ... mm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 The maximum number of 45 degree elbows permitted per side wall installation is two 2 These elbows can be inst...

Page 17: ...e level a snorkel kit is recommended It allows installation depth down to 7 178 mm below grade level The 7 178 mm is measured from the center of the horizontal vent pipe as it penetrates through the wall Ensurethesidewallventingclearancesareobserved Ifventing system is installed below ground we recommend a window well with adequate and proper drainage to be installed around the termination area 45...

Page 18: ...IONS Figure 21 Positioning the Fireplace Determine the exact position of the appliance so the direct vent termination will be centered if possible between two 2 studs This will avoid any extra framing All vent kit pipes should be assembled on the unit after the unit is secured into the final position Cutting the Hole After the fireplace has been positioned in its permanent location the hole throug...

Page 19: ...IBLE 6 152mm BALCONY WITH PERPENDICULAR SIDE WALL BALCONY WITH NO SIDE WALL C CLEARANCE FROM CORNER IN RECESSED LOCATION COMBUSTIBLE 9 229mm NONCOMBUSTIBLE 2 51mm D MINIMUM WIDTH FOR BACK WALL OF A RECESSED LOCATION COMBUSTIBLE 38 965mm NONCOMBUSTIBLE 24 610mm E MAXIMUM DEPTH OF 48 1219mm FOR RECESSED LOCATION G COMBUSTIBLE 9 229mm NONCOMBUSTIBLE 2 51mm H COMBUSTIBLE 18 457mm NONCOMBUSTIBLE 12 305...

Page 20: ...y adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall The maximum horizontal vent run is 20 feet 6 10 m when the vertical vent rise is 8 feet 2 44 m See Figure 17 Ven...

Page 21: ...stance of 2 feet 61 cm from the cen ter line of the terminal 24 in 61 cm 24 in 61 cm L Clearance above paved sidewalk or paved drive way located on public property 7 ft 2 13 m 7 ft 2 13 m E Clearance to unventi lated soffit 12 in 30 cm 12 in 30 cm M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm F Clearance to outside corner 6 in 15 cm 6 in 15 cm 1 In accordance with the cur...

Page 22: ...ds of each starting outer pipe line up rotate pipe section clockwise 90 approximately 3 inches The vent pipe is now locked together Continue adding components per the pre planned vent system configuration Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system Figure 29 Special Venting Components Simpson Duravent See Empire Comfo...

Page 23: ... CLEARANCE TO COMBUSTIBLES FROM VERTICAL VENT 12 MIN 304 8mm CLEARANCE TO COMBUSTIBLES 3 MIN 76 2mm CLEARANCE TO COMBUSTIBLES Figure 30 Installing Firestops Firestops are required for safety whenever the vent system passes through an interior wall an exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent...

Page 24: ...for any obstructions such as wiring or plumbing runs Reposition the appliance and vent system if necessary to accommodate ceiling joists and or obstructions Cut a 10 inch x 10 inch hole through the ceiling using the center point previously marked Frame the hole with framing lumber the same size as the ceiling joists See Figure 32 If the area above the ceiling is NOT an attic position and secure th...

Page 25: ...dge too so as to make a seal to the exterior wall NOTE Wood screws can and should be replaced with appropriate fasteners for use on stucco brick concrete or other types of siding NOTICE If exterior walls are finished with vinyl siding or materials that could become discolored or warp it is necessary to install a vinyl siding standoff Thevinylsidingstandoffwillbeinstalledbetweentheventtermination a...

Page 26: ...e cases holes These components should immediately be replaced 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence of excessive condensate such as water droplets forming in the inner liner and subsequently dripping out at joints Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral...

Page 27: ...adaptoronfireplace Replace the horizontal and vertical pipe lengths elbows and horizontal or vertical termination kit All vent system components lock into place by sliding the concentric pipe section with four 4 equally spaced interior beads onto the appliance collar or previously installed component end with four 4 equally spaced indented sections When the internal beads of each starting outer pi...

Page 28: ...f switch located on the front of the control module tray 3 Run the low voltage alternate switch wires over to the right or left surround panel Then secure the wires with wire clips provided See Figure 39 Right Side Installation Left Side Installation ON OFF SWITCH ASSEMBLY ON OFF SWITCH ASSEMBLY WIRING FROM MILLIVOLT GAS VALVE Figure 39 Insert ON OFF switch into side panel then attach wire as semb...

Page 29: ...TS TO SIDE FLANGES ON INSERT BACK SIDE NOTE INSTALL SURROUND ASSEMBLY SO THAT THE REAR FLANGE OF THE TOP PANEL SETS OVER THE TOP EDGE OF THE TOP SUPPORT BRACKET CENTER SURROUND LEFT TO RIGHT THEN SWING BOTTOM OF SURROUND ASSEMBLY INWARD INSTALL TOP SUPPORT BRACKET Figure 42 Figure 41 WARNING When finishing the fireplace never obstruct or modify the air inlet outlet louvers on the fireplace in any ...

Page 30: ...follows From a cold start the temperature activated fan control switch will normally take 5 10 minutes to heat up and energize the blower Once the blower is energized adjust the blower speed control as desired then replace the surround kit assembly When the fireplace is shut off it may take 30 40 minutes for the heated unit to dissipate cool down enough for the blower to shut off automatically NOT...

Page 31: ...ld only be performed after the DVL Fireplace has been fully installed secured and tested for leaks If operating the burner with a Remote Control make sure all batteries are installed and that the burner operates with the remote correctly GLASS MUST NOT BE PLACED ON TOP OF OR NEXT TO BURNER GLASS TO BE PLACED ONLY TO THE OUTSIDE OF THE FLANGED OPENING DECORATIVE GLASS Figure 45 2 To install the Dec...

Page 32: ...ow your pilot flame to operate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 FollowtheSAFETYandLIGHTINGINSTRUCTIONSforstanding pilot controls found in this manual and on labels found in cont...

Page 33: ...red setting THERMOCUPLE ELECTRODE THERMOPILE PILOT FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance are...

Page 34: ...ve will be destroyed WARNING Label all wires prior to disconnection when servicing control Wiring errors can cause improper and dangerous operation Verify proper operation after servicing For Standing Pilot Ignition Wiring Appliance Requirements WARNING Do not connect the 110 120 VAC to the gas control valve or the appliance will malfunction and the valve will be destroyed STANDING PILOT WIRING OP...

Page 35: ...ust the pilot flame Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The metershouldread350millivoltsminimum whileholdingthe valve knob depressed in the pilot position with the pilot lit and the REMOTE O...

Page 36: ...nded that the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pressure taps as shown in Figure 50 Refer to page 9 for gas pressure requirements Note The gas control has a manual HI LO flame adjustment knob regulator that allows you to increase or decrease the height of the burner...

Page 37: ...UTION Do not operate the appliance with panel s removed cracked or broken Replacement of the panel s should be done by a licensed or qualified service person WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier AC DC ...

Page 38: ...ation information Lighting Instructions FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life INTERMITTENT PILOT LIGHTING INSTRUCTIONS A This appliance has a pilot which can be lighted with the manual on off switch a remote control or by switching the receiver switch to the...

Page 39: ...nstructions on page 38 and Wiring Diagram on page 37 Troubleshooting Before proceeding with the procedures in the following troubleshoot ing table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and sys tem components a...

Page 40: ...the wire harness 4 Replace the DFC board 1 Verify the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed Check if pilot flow adjust screw is set correctly in accordance with the appliance manufacturer instructions If necessary correct it 3 Replace pilot tube...

Page 41: ...base and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then Replace Valve 5 2 Or Replace DFC 6 Check the pressure at the outlet pressure test point out according to the manufacturer s instruction If not in accordance replace the gas valve 1 Verify the electrical connections integrity and make sure they are in ac...

Page 42: ... manufacturing processes fingerprints along with excess sealing materials may be present and should be removed When cleaning do not use abrasives on the porcelain liners or the glass door assembly Cleaning Use a soft brush attachment on a vacuum cleaner to gently remove dust or soot deposits from liners and burner Cleaning Glass Door Frequency After the first 3 to 4 hours of use As necessary after...

Page 43: ...at least annually Inspect the external vent cap on a regular basis to make sure no debris is interferes with the air flow Cleaning the Glass Clean the glass periodically We recommend gas fireplace glass cleaner During start up condensation forms on the inside of the glass causing lint dust and other airborne particles to cling to the glass Also initial paint curing may deposit a film on the glass ...

Page 44: ... firebox to ensure a proper gasket seal to the firebox Make sure that the spring latches are fully engaged when hooked over the flanges on the door frame both top and bottom NOTE SURROUND REMOVED FOR CLARITY SPRING LATCHES 2 SPRING LATCHES 2 NOTE SURROUND REMOVED FOR CLARITY Figure 51 BARRIER SCREEN INSTALLATION Installation of the Barrier Screen Assembly After the Glass Door and Surround assembli...

Page 45: ... from new carpeting or bedding materials During The Annual Checkup The Technician Will Inspect the pilot flame safety system and burner s for proper operation and replace any damaged parts Test and measure the flame failure response time of the flame safety system It must de energize the safety shut off in no more than 30 seconds Vacuum and clean any foreign debris in the firebox that is not suppo...

Page 46: ...Alert everyone adults and children to stay clear and avoid touching the vent cap Keep the area around the vent cap clear of combustibles including shrubs and trees Do not use this fireplace if any part has been underwater Have a qualified technician inspect the fireplace and replace any part that has been underwater In the event of a natural disaster tornado earthquake fire etc have a qualified te...

Page 47: ...rary Surround Available in black or black and stainless DECORATIVE ACCESSORIES Style Model Number 4 Sided Surround DS 25 33 66BL Black Eclipse DFB 25 33 R BL HP SS Black Hammered Pewter Stainless Steel Must also use 4 sided surround OPTIONAL DECORATIVE GLASS ACCESSORIES Contact your dealer for available optional decorative glass media recommended for use with this fireplace model See below for the...

Page 48: ...55 17155 17155 FLUE OUTLET ASSEMBLY 5 M163 M163 M163 M163 GASKET FLUE CONNECTOR 6 16223 27718 16223 27718 SPRING RETAINER ASSEMBLY 7 30577 30577 30577 30577 NAILING FLANGE 8 R10854 R10854 R10854 R10854 INSULATION 1 250 X 4 X 12 9 28065 28065 28065 28065 PAN INSULATION PARTS VIEW 1 2 3 4 5 8 7 6 9 10 11 12 14 13 15 17 18 19 20 21 22 23 24 25 26 33 35 31 30 32 27 34 1 6 7 6 28 29 38 37 36 6 40 29 41...

Page 49: ...82 55 P208 1 45mm P182 55 P208 1 45mm ORIFICE Propane GAS 26 R7624 R7624 R7624 R7624 AIR SHUTTER 27 R10732 R10879 R10732 R10879 TUBE BURNER 28 11269 11269 11269 11269 GAS LINE BRACKET 29 28067 28067 28067 28067 BURNER SUPPORT RIGHT 30 27659 28066 30950 30951 BURNER BASE 31 28074 28075 30585 30587 TUBING ASSEMBLY INLET 32 28063 28063 30589 30589 VALVE BRACKET 33 28064 28064 30588 30588 SHIELD VALVE...

Page 50: ...ase and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fol lowing illustration and part list Be ...

Page 51: ...ppliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from the use misuse or improper installation of this appliance T...

Page 52: ...www empirecomfort com Empire Comfort Systems Inc Belleville IL If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer ...