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cap extension should not exceed a total depth of 13" (330mm) for 

DV-25 and DV-35. (See Figure 5a)

Warning: 

 When vinyl  siding vent kit, DV-822 or 2" x 4"  

(51mm x 102mm) framing is added to an existing installation 

(furnace is installed) do not attempt to add sections of pipe to 

the flue outlet tube or air inlet tube.  An air tight seal is required 

for both tubes.  Refer to Parts List, page 14 to order tubes.

 

Millivolt wall thermostats are specially designed for use on self-

generating systems.  They should never be used on line or low 

voltage A.C. circuits.

Interior Wall

 — The thermostat should be installed on an inside 

wall away from the furnace but in the same room.  

Note:

  Use 16 gauge wire to prevent excessive loss of millivolts.

Proper operation depends on a good pilot flame.  The flame must 

cover the top of the thermopile.  Cleaning of the pilot orifice and 

burner may be required due to spiders.

System Check (Figure 6)

A millivolt meter is required to check the system.  Millivolt readings 

should be:
•  Across  the  thermopile  terminals,  400-450  millivolts  with  

thermostat OFF.

•  Across  the  thermopile  terminals,  150-250  millivolts  with  

thermostat ON.

•  Across the thermostat wires at the valve, less than 30 millivolts 

with  thermostat ON.

•  Across the thermostat wires at the thermostat, less than 5 millivolts 

with thermostat ON.  (Strong winds, dirty pilot and low pressure 

will reduce readings.)

Piezo Pilot Ignitor Instructions

Depressing the red button completely causes a spark to occur at 

the pilot.  This is a substitute for a match which requires opening 

the pilot hole cover.
To light the pilot, it is important that the electrode be  1/8" (3mm) 

from the thermopile.  The spark must occur at the point the burner 

flame hits the thermopile.  The end of the electrode will be red hot 

with the pilot on.
On a new installation with air in the gas line, it is suggested that a 

match be used. The match will light the pilot faster than the piezo 

under this condition.

Figure 5a

Figure 5

Figure 6

THERMOSTAT LOCATION

Summary of Contents for DV-25-2SG

Page 1: ...onvertible for use with other gases unless a certi ed kit is used Installer Leave these instructions with the consumer Consumer Retain these instructions for future use Donotstoreorusegasolineorother...

Page 2: ...ations 6 Gas Supply 7 Clearances 8 Installation Instructions 8 10 Thermostat Location 10 Lighting Instructions 11 Pilot Flame Characteristics 12 Main Burner Flame Characteristics 12 Maintenance 13 Tro...

Page 3: ...n More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance...

Page 4: ...s perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on w...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...ed so it is not subject to physical damage by a moving vehicle Quali ed Installing Agency Installationandreplacementofgaspiping gasutilizationequipment or accessories and repair and servicing of equip...

Page 7: ...o aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that i...

Page 8: ...gulator malfunction the six 6 1 83m feet distance will reduce the chance of gas entering the vent cap Location of Furnace Pickalocationonanoutsidewallwithaclearspaceof28 711mm high by 49 124cm wide in...

Page 9: ...cap into the 4 102mm diameter ueoutlettube Attachventcaptooutside mounting plate with 3 10 x 1 2 13mm screws provided 4 Installation is completed Reassembly And Resealing Vent Air Intake System When...

Page 10: ...due to spiders System Check Figure 6 Amillivoltmeterisrequiredtocheckthesystem Millivoltreadings should be Across the thermopile terminals 400 450 millivolts with thermostat OFF Across the thermopile...

Page 11: ...clockwise to OFF Do not force 5 Replace casing front assembly 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance if appli ca...

Page 12: ...ng on the inner casing bottom On Propane gas if a whistling noise resonation occurs screw air adjustment bolt into the chamber support in order to reduce the amount of primary air If the whistling noi...

Page 13: ...s a See Page 12 Primary Air Adjustment b Reduce manifold pressure c Size main burner ori ce with a drill bit For DV 25 use 54 drill bit For DV 35 use 50 drill bit Removing Main Burner 1 Disconnect the...

Page 14: ...ifold 30 R 191 Manifold Union Assembly 31 R 5600 Gas Valve Nat 7000 MVRLC 31 R 5601 Gas Valve LP 7000 MVRLC 32 DV 1003 Valve Bracket 33 DV 764 Gasket Chamber Support DV 765 2 Each Required 34 DV 908 V...

Page 15: ...12434 7 0706 Page 15 PARTS VIEW...

Page 16: ...l from black hot wire on motor 4 Attach green ground wire beneath one of the 10 x 1 2 13mm screws on the blower housing Fan Control The automatic fan control is located in the switch box The switch bo...

Page 17: ...ng 2 or 3 drops each time If the motor fails to start and hums it could be a tight bearing due to lack of oil This may be corrected by pouring kerosene in the oil holes allowing to stand for a few hou...

Page 18: ...12434 7 0706 Page 18 SERVICE NOTES...

Page 19: ...12434 7 0706 Page 19 SERVICE NOTES...

Page 20: ...12434 7 0706 Page 20 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com...

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