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12431-10-1008

Page 7

Locating Gas Supply

The gas line can enter the unit either through the floor or outside 

wall.  The gas line opening should be made at this time.  Location 

of the opening will be determined by the position of floor joists 

and the valve and union used for servicing.

Note:

 Never use plastic pipe. Check to confirm whether your local 

codes allow copper tubing or galvanized.

Note: 

Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:

—  ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing 

and Fittings

—  ANS  Z21.45 Assembled  Flexible Appliance  Connectors  of 

Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority 

having jurisdiction. The state of Massachusetts requires that a flexible 

appliance connector cannot exceed three feet in length.

Figure 1 

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/

CGA-B149 (.1 or .2) installation code. 

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

A  manual  main  gas  cock  should  be  located  in  the  vicinity  of 

the unit. Where none exists, or where its size or location is not 

adequate, contact your local authorized installer for installation 

or relocation.
Compounds used on threaded joints of gas piping shall be resistant 

to the action of liquefied petroleum gases. The gas lines must be 

checked for leaks by the installer. This should be done with a soap 

solution watching for bubbles on all exposed connections, and if 

unexposed, a pressure test should be made. 

Never use an exposed flame to check for leaks. Appliance must 

be disconnected from piping at inlet of control valve  and pipe 

capped or plugged for pressure test. Never pressure test with 

appliance connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas 

line upstream of the gas control to aid in servicing. It is required 

by the National Fuel Gas Code that a drip line be installed near 

the gas inlet. This should consist of a vertical length of pipe tee 

connected into the gas line that is capped on the bottom in which 

condensation and foreign particles may collect. 

Figure 2

Method of Installing a Tee Fitting Sediment Trap

Pressure Testing of the Gas Supply System

1.  To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T. 

plugged tapping, accessible for test gauge connection, must be 

placed immediately upstream of the gas supply connection to 

the appliance.

2.  The  appliance  and  its  individual  shutoff  valve  must  be 

disconnected from the gas supply piping system during any 

pressure testing of that system at test pressures in excess of 1/2 

psig (3.5 kPa).

3.  The  appliance  must  be  isolated  from  the  gas  supply  piping 

system by closing its individual manual shutoff valve during 

any pressure testing of the gas supply piping system at test 

pressures equal to or less than 1/2 psig (3.5 kPa).

Attention! 

If one of the above procedures results in pressures in 

excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, 

it will result in a hazardous condition.

NPT NIPPLE

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L 

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10 feet

0-3 meters

1/2”

12.7mm

3/8”

9.5mm

1/2”

12.7mm

3/8”

9.5mm

10-40 feet

4-12 meters

1/2”

12.7mm

1/2”

12.7mm

5/8”

15.9mm

1/2”

12.7mm

40-100 feet

13-30 meters

1/2”

12.7mm

1/2”

12.7mm

3/4”

19mm

1/2”

12.7mm

100-150 feet

31-46 meters

3/4”

19mm

1/2”

12.7mm

7/8”

22.2mm

3/4”

19mm

GAS SUPPLY

Summary of Contents for DV-55SPP

Page 1: ...se death or serious illness Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other amma ble vapors and liquids in the v...

Page 2: ...tts 5 Introduction 6 Speci cations 6 Gas Supply 7 8 Clearances 8 Installation Instructions 9 11 Lighting Instructions 12 Pilot Flame Characteristics 13 Main Burner Flame Characteristics 13 Wiring 14 S...

Page 3: ...appliance should be inspected before use and at least annually by a quali ed service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imp...

Page 4: ...ghts perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption o...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...e by a moving vehicle Quali ed Installing Agency Installation and replacement of gas piping gas utilization equip ment or accessories and repair and servicing of equipment shall be performed only by a...

Page 7: ...e disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve and ground...

Page 8: ...istance from the center of the vent cap to the nearest outside corner or obstruction is 24 inches The vent terminal of a direct vent appliance with an input over 50 000 BTU per hour shall be located a...

Page 9: ...0 x 1 screws provided Side outlet kit 10 boot assembly with register SOK 1 for warm air discharge into an adjoining room may be installed on either side of the furnace at the required clearance of 4 i...

Page 10: ...e mountingplate Useadditionalcaulkingtocorrectunevenwall surface such as clapboard 2 Remove old furnace cement from ue outlet collar on com bustion chamber and collar of vent cap Remove old furnace ce...

Page 11: ...it appears that a projection within 6 of any side of the air inlet section could shield the air inlet section the entire vent should be supported away from the wall at least the distance of the projec...

Page 12: ...ectric power to the appliance 15 Set thermostat to desired setting FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a re or explosion may result causing pro...

Page 13: ...ing the burner door from the combustion chamber remove rear burner pilot burner and front burner With front and rear burners removed from furnace force water into the ribbon ports and dry with air pr...

Page 14: ...ing can be purchased plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screw With this wire completing the ground the appliance cord plug can bepluggedintotheada...

Page 15: ...rnace is rst installed or was off all summer the pilot ame may be too lean to ignite on the rst few trials Turn the controlvalveknobtopilotpositionanddepresstheredresetbutton Holding the button down c...

Page 16: ...Gasket for Burner Door 40 722040 Manifold Union 41 R 5655 Gas Valve VR8200C LP Gas 41 R 2148 Gas Valve VR8200C Natural Gas 42 UH 810 Transformer Mounting Bracket 43 R 1995 Transformer 44 UH 451 Juncti...

Page 17: ...12431 10 1008 Page 17 PARTS VIEW...

Page 18: ...12431 10 1008 Page 18 SERVICE NOTES...

Page 19: ...12431 10 1008 Page 19 SERVICE NOTES...

Page 20: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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