ENDEAVOUR Hydralok H25BE4, User Manual

Page 1: ...t Ltd Tel 44 0 1225 446770 Fax 44 0 1225 446775 1 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk USER MANUAL Swaging Machine Types H25BE4 H32BE4 H32CE4 H50BE4 H5...

Page 2: ...ANUAL SWAGING PROCEDURE Machines without Quick Change 10 MANUAL SWAGING PROCEDURE Machines with Quick Change 11 QUICK CHANGE TOOL OPERATING INSTRUCTIONS 12 Inserting dies into the machine 12 AUTO MODE...

Page 3: ...ENDEAVOUR Int Ltd Tel 44 0 1225 446770 Fax 44 0 1225 446775 3 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk Electrical Diagram 1 Phase 34...

Page 4: ...We will return items machines with carriage forward We are unable to accept items machines returned to us unless carriage charges have been paid 3 This warranty covers the replacement and or repair of...

Page 5: ...ENDEAVOUR Int Ltd Tel 44 0 1225 446770 Fax 44 0 1225 446775 5 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk EC DECLARATION OF CONFORMITY...

Page 6: ...any moving parts 3 CAUTION It is absolutely essential that all working operations are carried out by one operator only 4 This manual must be provided for the machine operator Ensure that the operator...

Page 7: ...220 240 380 440 3 50 Hz 225 280 440 480 60 Hz 220 240 1 50HZ or 220 240 380 440 3 50 Hz 225 280 440 480 60 Hz Swaging force 24 AC DC 1750 Kn 2509 KN 4500 KN Swaging range 6 mm 45 9 mm 0 6 mm 76 mm 0...

Page 8: ...of the motor will have to be reversed To reverse the rotation of the motor change over any two of the phase cables in the machine s plug A competent electrician should carry out the rewiring of the e...

Page 9: ...ENDEAVOUR Int Ltd Tel 44 0 1225 446770 Fax 44 0 1225 446775 9 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk...

Page 10: ...wheel to select the swage size Clockwise to increase anticlockwise to decrease size Once the size is selected press jog wheel to confirm Manually fit the dies as shown on screen and press Jog wheel to...

Page 11: ...decrease size Once the size is selected press jog wheel to confirm Press and hold green button to go to Quick Change Position Fit the dies using quick change tool remove tool and press red button to...

Page 12: ...hands line up the tool with the required die set Line up the tool so that the pins on the tool sit in the holes positioning holes of the die set 3 Switch on quick change tool 4 Dies will now be attac...

Page 13: ...mes advisable to maintain pressure on the ferrule for an extended period of time at the swage diameter This helps to minimise the spring back effect that a ferrule experiences after swaging especially...

Page 14: ...urned off spin and press the jog wheel to activate it If the hose counter is already on this operation will reset the counter to zero The number of hoses counted is displayed after every swaging opera...

Page 15: ...The preset menu allows the user to save machine settings with a name to be used when required By saving a preset stores the following information Swage size Swage Offset Dwell Time Opening Time If fo...

Page 16: ...essing the jog wheel to accept it i e 1 4 R2 Note that the blank space is found after the letter Z When the name is complete scroll to DONE and press the jog wheel to memorize Use a preset To use a pr...

Page 17: ...do this from the preset menu select the Edit Preset option and select the parameter to be changed Select the preset to be edited Select the feature to be edited from Swage size Swage Offset Dwell Tim...

Page 18: ...446770 Fax 44 0 1225 446775 18 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk Select the name of the preset and press jog wheel to delete it Preset to Delete 1...

Page 19: ...vailable it need to be marked as Absent Follow the next steps From the main menu go to the SETUP MENU and then select DIE TABLE Select the Die Set to be added or deleted from the controller by scrolli...

Page 20: ...chnical support To add a Special Die Set follow the next steps From the main menu go to the SETUP MENU and then select DIE TABLE Scroll to the Custom Die and press the jog wheel Select Add Use the jog...

Page 21: ...he die set In this example the bore size is 18 00mm The die set has been created in the controller and will be available when swaging assemblies within the specified range of the die set If more than...

Page 22: ...piston is evenly coated with grease The lubrication counter has been designed as a reminder for the user to lubricate after a certain number of cycles have been reached By default the number of cycle...

Page 23: ...required For the correct functioning of the quick change tool it is important that the tool pins slide freely into the locator holes of the dies Due to several factors such as temperature and wear it...

Page 24: ...of the dies It may be necessary to briefly press the release RED button more than once to achieve the correct diameter Once the tool is fully inserted in the dies switch on the QC tool and try to remo...

Page 25: ...r using the quick change tool of available Once the dies are fitted you will be prompted to use the large mandrel Place the large diameter of the calibration mandrel into the swaging head and press th...

Page 26: ...DOES NOT INCREASE THEN PRESS THE JOG WHEEL TO ACCEPT After this remove the mandrel and press the jog wheel to finish the calibration sequence Display The display contrast can be adjusted to suit the...

Page 27: ...el to confirm that you want to reset to factory settings and press it All information stored after installation has been deleted Default Setings YES Setup Menu Fctry Settings WARNING Reset the to the...

Page 28: ...grease A thin coat of grease on the surfaces each day should be sufficient but for machines operating continuously or in hot climates it may require more frequent applications At yearly intervals it i...

Page 29: ...ENDEAVOUR Int Ltd Tel 44 0 1225 446770 Fax 44 0 1225 446775 29 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk Swaging Head Drawing Fig 1...

Page 30: ...ENDEAVOUR Int Ltd Tel 44 0 1225 446770 Fax 44 0 1225 446775 30 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk Die Chart...

Page 31: ...ltd uk Die Fitting Instructions The dies are inserted from the front of the swaging head The die holders have a T slot with a spring loaded ball bearing to retain the die in place Ensure that the die...

Page 32: ...T PRESET DELETE PRESET Scroll through pre recorded settings to select them for quick and easy use Saves the current machine settings with a name to be used in future Scroll through pre recorded settin...

Page 33: ...ENDEAVOUR Int Ltd Tel 44 0 1225 446770 Fax 44 0 1225 446775 33 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk Electrical Diagram 3 Phase...

Page 34: ...ENDEAVOUR Int Ltd Tel 44 0 1225 446770 Fax 44 0 1225 446775 34 Long press Jog wheel to go to Main Menu at any time www endeavourinternational ltd uk Electrical Diagram 1 Phase...