Endo EDB-130, User Manual

Page 1: ...d fully understand its content before use After reading keep the manual safe so that you can find and use it readily In case of resale or transfer make sure to transfer the manual to the new owner Use...

Page 2: ...that if mishandled may cause injury or property damage NOTICE Indicates a situation that if mishandled may cause property damage The extent of the problem described above disability injury and propert...

Page 3: ...5 Failure damage caused by use of parts or other equipment that are not included in this product 6 Replacement of consumables 7 Usage in violation of dangers or cautions stipulated in this manual 8 F...

Page 4: ...develop sufficient knowledge and operating skill for this product The maintenance operator should read the manual thoroughly and carry out their work with a complete understanding of the equipment s c...

Page 5: ...voltage 11 1 2 4 Pewcautions for use 12 1 2 5 Periodic inspections 14 2 Unpacking and Installation 15 2 1 Packaging arrangement and transportation 15 2 2 Checks after unpacking 15 2 2 1 Set of produc...

Page 6: ...alancer 28 5 3 1 Control mode 28 5 3 2 How to suspend a load 29 5 3 3 Balancing mode 29 5 3 4 How to lift down the load 29 5 3 5 Function button 29 5 4 Operations after completing the work 30 5 5 Stor...

Page 7: ...members 38 Power cable 38 6 2 6 Comprehensive operation inspection 39 Operation with a load 39 7 Troubleshooting 40 7 1 Main failures and countermeasures 40 7 2 Error Mode 41 7 2 1 Operation method of...

Page 8: ...replace them 1 1 1 Types of warning labels and nameplates The following labels are attached to this product No Label appearance Details N d s e o u v s e n p o e r t n r d e s i m o n o g i v l e a i...

Page 9: ...This is a warning label against electric shock This tag is attached to the curled cord Cautions for handling the product are indicated This label is attached to the control box of the main equipment...

Page 10: ...ns for Handling 9 1 1 2 Locations of warning labels and nameplates The labels and nameplates are attached to the following locations of the product as shown below Tag Warning Label Name Plate Warning...

Page 11: ...able to perform operation adequately A person who operates the balancer should have no difficulties in hearing or vision and needs to have deep expertise When a sign such as Inspection in progress or...

Page 12: ...ddle Does not serve as the ground Danger of electric shock Implement a D class grounding construction In addition to the grounding install an earth leakage breaker on the electric circuit Be sure to a...

Page 13: ...load Do not leave the operating position while suspending a load Do not operate the balancer in such a way that the suspended load or the bottom hook will swing Do not use the stoppers to stop hoistin...

Page 14: ...Do not hang the curled cord on other objects or pull the cord hard Prevent the Magical Balancer or the trolley from colliding with the stopper of the I shaped steel rail or other structures Do not win...

Page 15: ...tenance and inspection or repair with an empty load without a load Be sure to lift down the Magical Balancer to the ground before disassembling it If any abnormal part is found during the maintenance...

Page 16: ...ar size for re packaging 2 2 Checks after unpacking After opening the package check that the ordered items are included Please contact us if by any chance you find anything missing or damaged 2 2 1 Se...

Page 17: ...ment Serial number of control module Date of purchase Dealer 2 2 3 Prerecording for inspection After purchasing the product measure and record the actual dimensions of the hooks in advance and use the...

Page 18: ...r supply and rotates the drum thereby winding up the wire rope around the drum When the air is released the wire rope is reeled out by the self weight of the bottom hook and the load The supply and re...

Page 19: ...ain the names Since the dimensions and shapes differ according to the specifications refer to the attached Exploded View and Parts List for the details The set of the control section including the con...

Page 20: ...sed in combination with the Set and keys 9 key Used to increase the displayed numerical value 1 or shift the displayed content upward 10 key Used to decrease the displayed numerical value 1 or shift t...

Page 21: ...C240V 0 5 30 0 6 40 0 7 50 EDB 85 0 4 40 43 0 5 55 0 6 70 0 7 85 EDB 130 0 4 61 50 0 5 84 0 6 107 0 7 130 Note Approximately 6 kg are added when the optional trolley is installed 3 4 Operating environ...

Page 22: ...installing the Magical Balancer according to the procedure 4 1 2 Check of installation location Before installing the Magical Balancer check the following 1 Ensure that the pressure of the air supply...

Page 23: ...the main equipment can be limited to 100 mm 4 2 1 Installation Note The numbers in brackets in the procedures are the reference numbers of the Parts List 1 Use the top hook accessories or the trolley...

Page 24: ...essories Note The numbers in brackets in the procedures are the reference numbers of the Parts List 1 Attach the top hook to the position shown in the figure below Pass hexagon head bolt 2 through the...

Page 25: ...ashers vary with the beam width refer to the figures for their installation Attach the trolley as shown below Pass hexagon head bolt 10 through the collars plate and hanger Secure hexagon head bolt 10...

Page 26: ...parts Be sure to install a filter and a regulator 1 Check whether a sufficient amount of air can be supplied to the operating position of the Magical Balancer If the pipe diameter is too small or the...

Page 27: ...all a grounding and ground short circuit breaker 4 7 Post installation checks 4 7 1 Checking the winding up operation 1 Confirm that the air supply pressure is within the range of 0 4MPa to 0 7MPa 2 T...

Page 28: ...g tightening torque according to the model of the main equipment Tightening torque 5 9 N m 4 Ensure that there is no crack or wear in the hose 5 Ensure that there is no crack or wear in the power cabl...

Page 29: ...ation is completed normally a beep sounds and the Work lamp blue turns ON completing the startup Initializing Initialized 5 3 Controlling the Magical Balancer 5 3 1 Control mode The Magical Balancer c...

Page 30: ...d down 5 3 4 How to lift down the load WARNING Do not unhook the load from the bottom hook while the control mode is the balancing mode Do not unhook the load from the bottom hook before the bottom ho...

Page 31: ...while the load is suspended Do not shut off the air supply while the load is suspended 1 Lower the suspended load and ensure that no object is placed under the grip controller 2 Turn OFF the power swi...

Page 32: ...equipment is displayed including the air supply pressure and the cylinder pressure In this mode you can monitor the internal status of the equipment to check whether the equipment is operating normall...

Page 33: ...n or operate the grip to release it Operation Procedures LCD display screen 1 Press the Mode key until Parameter Mode appears 2 Hold down the Shift key and press the Set key to enter the edit screen 3...

Page 34: ...and the left side is for standard hooks 3 Press the Mode key until Calibration Mode is displayed 1 After pressing the Shift key at least twice press the Set ke y while holding down the Shift key 2 Pre...

Page 35: ...s that are performed while operating the Magical Balancer are excluded such as inspection of the operation of the grip controller balance and anti jump device Before performing maintenance and inspect...

Page 36: ...6 1 1 Lubrication for the main equipment of the Magical Balancer When disassembling the equipment use the lubricating oils in the table or their equivalents recommended by the manufacturers for the f...

Page 37: ...Check whether the bottom hook can rotate smoothly If it cannot rotate smoothly rumbles when rotated by hand the hook has reached the operation usage limit Dimensions of the opening and the limit on th...

Page 38: ...wires However the number of broken wires within a narrow range of the same strand is limited to 5 Inspection of the diameter of the wire rope Check that the diameter of the wire rope has not been redu...

Page 39: ...mage and cracks in the curled cord Check for breakage and chips in the casing cover and grip of the grip controller Check the clarity and legibility of the LCD indicator Check whether the various indi...

Page 40: ...ad Check for abnormalities while lifting up and down a load Repeat the operation more than once across the entire operating lifting height Ensure that the balancer stops after the Up and Down operatio...

Page 41: ...hem The suspended load descends There is an air leakage around the bolt in the center of the end cap Replace the O ring between the ball screw cover and the end cap There is an air leakage between the...

Page 42: ...reens The error history screens allow you to view the recent error history up to 20 events Pressing the and keys displays the previous error history The error histories are displayed in the order star...

Page 43: ...uipment is out of the specified setting range It needs the condition check from us Please contact with us or our authorized dealers 7 Control box network error Since an abnormality has occurred in the...

Page 44: ...re in the LCD indicator or the FFC cable is possible It needs the condition check from us Please contact with us or our authorized dealers 35 Grip sensor 1 error The output value of grip sensor 1 with...

Page 45: ...44 8 Dimensional Drawing EDB 50...

Page 46: ...45 EDB 85...

Page 47: ...46 EDB 130...

Page 48: ...EL 06 6568 1571 FAX 06 6568 1573 812 0013 3 11 15 3F TEL 092 412 5281 FAX 092 412 5280 959 1261 3 14 7 TEL 0256 64 4786 FAX 0256 62 5772 E mail service endo kogyo co jp ENDO KOGYO CO LTD 3 14 7 Akiba...