Endress+Hauser ASP 2000, Operating Instructions Manual

Page 1: ...BA 080R 09 en 10 03 No 50092406 Stationary water sampler asp station 2000 Operating instructions...

Page 2: ...y and easily Safety instructions Section 1 1st step Mount device Section 3 2nd step Connect hydraulics Lay and connect sampling hose Section 3 3 4 3rd step Wiring Section 4 1 4th step Operation calibr...

Page 3: ...3 2 Lock configuration 73 5 4 Confirmation of error messages 74 5 5 Communication using ReadWin 2000 74 5 6 Calibration 74 5 6 1 Tap calibration 74 5 6 2 Manual sample volume setting on stand ard devi...

Page 4: ...el must have read and understood these Operating Instructions and follow the instructions contained within Before connecting the device ensure that the power supply corresponds to the value specified...

Page 5: ...of hazardous substances e g any media which have penetrated crevices or diffused through plastic Costs incurred for waste disposal and injury burns etc due to inadequate cleaning will be charged to t...

Page 6: ...tion data g Software version Fig 1 Nameplate data for the ASP station 2000 2 2 Scope of delivery Scope of delivery The sampler s scope of delivery consists of ASP station 2000 Operating Instructions R...

Page 7: ...000 installation overview 3 2 Incoming acceptance transport storage 3 2 1 Incoming acceptance After receiving the goods check the following points Is the packaging or the contents damaged Is the deliv...

Page 8: ...ints Position the device on a level surface Protect the device against additional heat e g radiators Protect the device against mechanical vibration Protect the device against strong magnetic fields E...

Page 9: ...he sampler The sampler must be above the sampling point Avoid siphon formation in the sampling hose Sampling point Requirements of the sampling point Caution Do not connect the sampling hose to pressu...

Page 10: ...Caution The outlet of the flow assembly must be unpressurised e g drain open channel Application example sampling from pressure piping Fig 6 Sampling from pressure piping Use the ball valve V1 to set...

Page 11: ...e out of service and secure it against unintentional start up Category II overvoltage protection is integrated into the system If requirements are tighter additional overvoltage protection equipment m...

Page 12: ...l the rear panel and the cover proceed in reverse order to the descriptions in the following two sections 4 1 3 Mounting the cover Fig 7 Mounting the cover 4 1 4 Mounting the rear panel Fig 8 Mounting...

Page 13: ...0 Hz L N max 250V 3A Relay 1 Relay 2 Relay 3 Digital in DI PE PE 20 ms RS 485 printer RxD TxD A RxD TxD A 1 2 3 4 5 6 RxD TxD B GND GND via 100 int Shield Shield Gnd 1 2 3 4 5 6 Digital 1 U U Digital...

Page 14: ...2 interface cable 3 5 mm jack plug The Endress Hauser device software ReadWin 2000 allows remote configuration and measuring data polls Fig 12 Pin assignment of RS232 interface cable 4 1 7 Connecting...

Page 15: ...l information on the connection and wiring of the Profibus DP module see the additional description in the Operating Instructions of the ASP2000 Profibus coupler see 10 10 Documentation 4 2 Degree of...

Page 16: ...device Quick operation guide Fig 15 Quick operation guide 5 2 Display and operating elements Display and operating elements Fig 16 Display and operating elements Start manual sample Start sampling pr...

Page 17: ...gnment The assignment of the function keys is as follows Fig 19 Key assignment 5 3 Local operation Local operation 5 3 1 Enable configuration If necessary enter the 4 character user code see Section 5...

Page 18: ...onnection socket You can find detailed information on operating the device using ReadWin 2000 on the CD ROM with the device software supplied 5 6 Calibration Calibration 5 6 1 Tap calibration You must...

Page 19: ...as follows Fig 21 Sample volume calibration 1 Check the set sample volume of the active programme 2 Loosen the clamping lever and the air tube to remove the dosing glass 3 Pull the dosing glass forwa...

Page 20: ...g length of the sampling hose The dosing glass has been replaced Calibrate the sample volume as follows Fig 22 Sample volume calibration for flow proportional sampling 1 Place an empty measuring flas...

Page 21: ...connect the power supply the display lights up and signals UNIT OFF When you press the operating key beneath the ON field the message UNIT ON appears The device is operational General Section referen...

Page 22: ...TOP start aut button time stop prog end time no START PROGR start aut Esc Switch unit on with ON In SETUP select QUICK SETUP using the right hand push button Using the right push button change to SET...

Page 23: ...input signal triggers a sample Bottle The input signal triggers a switch to the next empty bottle Quantity The input signal is a pulse signal from a volume meter alternative to an analogue quantity s...

Page 24: ...etails sample volume bottle filling times events etc The analogue value can be a quantity signal but can also be a pH value conductivity turbidity etc Note When configuring the analogue input note the...

Page 25: ...select the item mem interval 2 Set the scan rate for the analogue signal The capacity of the memory is then displayed automatically in the display Example scan rate 10 sec memory capacity 170 hours A...

Page 26: ...flow The output contact is switched if the device was unable to draw in any sampling medium e g blocked suction hose CS 1 2 The output contact is switched on the error message CS 1 2 Error The output...

Page 27: ...ured using the EVENT function You can define a separate sampling programme and separate bottles for the event programme 1 A main programme is active 2 A main programme and a switching programme are ac...

Page 28: ...g is triggered at settable time intervals 01 15 04 C 21 05 02 unit off on Esc man aut off set rep stat setup Quick Setup Program Selection Info Basic Settings 1 Program Selection number 1 2 Creating P...

Page 29: ...ampling is triggered at settable time intervals The volume sampled is proportional to a measured flow rate Note For this function the ASP station 2000 must be equipped with a flow proportional dosing...

Page 30: ...nchronisation TIME sampling starts with the first bottle The change to the next bottle is synchronised Example a time of 2 hours was set for the bottle change and the point 00 00 was set for the synch...

Page 31: ...e Menu structure Fig 36 Event programme menu structure no change There is no bottle change when the system switches to the switching programme move The next empty bottle is filled when the system chan...

Page 32: ...ond bottle group is reserved for the switching programmes The last bottle group is reserved for the event programme Menu structure Fig 38 Distribution menu structure You can define the bottles for the...

Page 33: ...rallel sample is the same as that in the parallel main switching or event programme Distribution Menu structure Fig 40 parallel sampling distribution time menu structure In a parallel programme a bott...

Page 34: ...Info Set Info Act temp Shows the current temperature in the sample compartment Status Shows the thermostatic status in the sample compartment Act flow Shows the current flow rate value of a connected...

Page 35: ...low values 0 sec no recording 0000 sec Thermostat Set Basic settings Thermostat Configuration of thermostat in sample compartment setting of sample compartment temperature and defrost times 04 C Inter...

Page 36: ...a settable time Aut Stop programme Set Creating programmes Programme 1 2 3 4 Start Stop Prog end Programme end on completion of the set programme Time Programme end after settable time No Continuous...

Page 37: ...onfiguration of a sample in separate bottles in parallel to the switching programme No Creating programmes Event programme Event prog Set Creating programmes Event prog Sample sampling type in the eve...

Page 38: ...ools 7 2 Cleaning parts which convey media Note You can mount and disassemble all the parts which convey media easily and without tools Cleaning the dosing unit Note Thorough regular cleaning of the d...

Page 39: ...ir at regular intervals 7 5 Maintenance recommendation Note Endress Hauser can offer you a maintenance contract for your ASP station 2000 A maintenance contract offers you increased operational safety...

Page 40: ...rsion holder cpl 50079731 Suction filter cpl 50079739 Hose weight L 400 mm V2A RPS20A SE Retrofit kit cabinet base 1 4301 SS304H 51001074 Suction house NBR rubber inner diameter 13 mm length 3m 510010...

Page 41: ...ssage ERROR Clock Electronics error Repair by E H Service ERROR EEPROM New programme transmitted EEPROM defective Acknowledge message Repair by E H Service ERROR Conductivity 1 Contact between cond 1...

Page 42: ...wiring Electronics failure Check programme setting see Section 6 4 Check wiring see Section 4 Replace controller only by specialist personnel Sample not representative Siphon in suction hose Connecti...

Page 43: ...s list Item A electronics compartment when cover removed see Section 4 1 3 top view Item B dosing unit Controller CPU ASP 2000 Version 1 Station Software CPU controller A CPU with 1 programme B Englis...

Page 44: ...double head KNF023 1 15 51003140 Membrane set for pump KNF023 2 sets are necessary for KNF023 1 16 RPS20X PF Membrane set for pump KNF023 made of Viton 2 sets are necessary for KNF023 1 17 51003139 A...

Page 45: ...l 29 50031916 Silicon hose 15x2 for distribution 30 50079747 O ring set for dosing system 31 RPS20X DT Temperature sensor wet compartment RPS20X DG Dosing glass cpl option flow proport RPS20X FA Flang...

Page 46: ...Disposal When disposing of the device please observe your national disposal regulations Software retrofitting kit programme languages Software B 7 programmes Language A German B English C French D Ita...

Page 47: ...storage of liquid media Sampling unit Fig 47 Sampling principle Item 1 dosing funnel Item 2 dosing pipe Item 3 dosing funnel lid Item 4 hose constriction Item 5 sample bottle The sampling liquid is ex...

Page 48: ...20 ml and 200 ml by moving the dosing pipe item D The dosing system can be disassembled and cleaned easily without tools A special dosing system is required for flow proportional sampling see ordering...

Page 49: ...configuration of the sample distribution Individual bottles and bottle groups can be freely defined for the main switching and event programmes Individual bottles are located in two separate bottle tr...

Page 50: ...cleaning Dosing unit 10 2 Power supply Electrical connection circuit diagram See Section 4 1 5 Terminal assignment Supply voltage 230 V AC 50 60 Hz Cable entry 2 x cable gland PG9 2 x cable gland PG11...

Page 51: ...Process Medium temperature range 0 to 50 C Operating pressure range Unpressurised standard Sample media Pay particular attention to the material resistances of the parts carrying media Use of capaciti...

Page 52: ...cuum pump head anodised aluminium Vacuum pump diaphragm EPDM Material options on request Process connection Suction hose internal diameter 13 mm 16 mm or 19 mm 10 7 Human interface Remote operation da...

Page 53: ...pment for measurement control and laboratory use EN 61326 IEC 1326 Electromagnetic compatibility EMC requirements NAMUR Association for Standards for Control and Regulation in the Chemical Industry UW...

Page 54: ...tal inputs 79 Distribution 85 E Event programme 83 Ext sig 85 Ext stop 79 H Hazardous substances 61 I Incoming acceptance 63 M Main programmes 83 Memory interval 91 N Nameplate 62 O Order code Accesso...

Page 55: ...f health o biological hazardous o inflammable o safe Please mark the appropriate warning hints Reason for return ___________________________________________________________________________ ___________...

Page 56: ...94 44 Chile Endress Hauser Chile Ltd Santiago Tel 02 321 30 09 Fax 02 321 30 25 Colombia Colsein Ltda Bogota D C Tel 01 2 36 76 59 Fax 01 6 10 41 86 Costa Rica EURO TEC S A San Jose Tel 22 20 28 08 F...