Endress+Hauser Micropilot M FMR231, Operating Instructions Manual

Page 1: ...BA229F 00 ae 06 07 52009950 Valid as of software version 01 04 00 Operating Instructions Micropilot M FMR231 Level Radar 9 ...

Page 2: ... FMR231 Brief operating instructions dome ceiling horizontal cyl bypass unknown DC 1 9 DC 1 9 4 DC 4 10 DC 10 standard calm surface add agitator input E see sketch input F see sketch only for bypass stilling well ok too small too big unknown manual displayed see sketch D and L are confirm or specify range suggestion 000 measured value Group selection 00 basic setup 01 safety settings 0C system par...

Page 3: ...ram 34 5 4 Operation with a FOUNDATION Fieldbus configuration program 37 5 5 Operation with the handheld terminal DXR375 FC375 39 6 Commissioning 41 6 1 Function check 41 6 2 Unlocking the device 41 6 3 Resetting the device 43 6 4 Commissioning by the display and operatig module VU331 45 6 5 Basic Setup with the Endress Hauser operating program 58 6 6 Commissioning with a FOUNDATION Fieldbus confi...

Page 4: ... instructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety 1 3 1 Hazardous areas Measuring systems for use in hazardous environments are accompanied by separate Ex documen...

Page 5: ...cate explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas E...

Page 6: ... WHG IECEx Zone 0 1 7 ATEX II 1 2 G EEx ia IIC T6 WHG XA IECEx Zone 0 1 Note safety instruction XA electrostatic charging 3 ATEX II 1 2 G EEx em ia IIC T6 IECEx Zone 0 1 8 ATEX II 1 2 G EEx em ia IIC T6 WHG IECEx Zone 0 1 4 ATEX II 1 2 G EEx d ia IIC T IECEx Zone 0 16 G ATEX II 3 G EEx nA II T6 XA fully insutalted antenna Note safety instruction XA electrostatic charging H ATEX II 1 2G EEx ia IIC ...

Page 7: ...IN2527 B CNJ DN80 PN25 40 B1 316L flange EN1092 1 DIN2527 C CMK DN80 PN10 16 PTFE 316L flange EN1092 1 DIN2527 BQJ DN100 PN10 16 A 316L flange EN1092 1 DIN2527 B CQJ DN100 PN10 16 B1 316L flange EN1092 1 DIN2527 C CQK DN100 PN10 16 PTFE 316L flange EN1092 1 DIN2527 BWJ DN150 PN10 16 A 316L flange EN1092 1 DIN2527 B CWJ DN150 PN10 16 B1 316L flange EN1092 1 DIN2527 C CWK DN150 PN10 16 PTFE black 31...

Page 8: ...31 envelope curve display on site F FOUNDATION Fieldbus w o display via communication M FOUNDATION Fieldbus Prepared for FHX40 remote display Accessory Y Special version 50 Housing A F12 Alu coated IP65 NEMA4X B F23 316L IP65 NEMA4X C T12 Alu coated IP65 NEMA4X separate conn compartment D T12 Alu coated IP65 NEMA4X OVP separate conn compartment OVP overvoltage protection Y Special version 60 Cable...

Page 9: ...nformity The device is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives Endress Hauser confirms the successful testing of the dev...

Page 10: ...0 90 9 DN50 ANSI 2 DN80 150 ANSI 3 6 F12 F23 housing T12 housing Turn housing Observe orientation when installing Installation in tank free space Mark on process connector facing the nearest tank wall The housing can be turned 350 in order to simplify access to the display and the terminal compartment Allen key 4 mm 1 BSPT R 1 or 1 NPT mark at instrument flange or threaded boss ...

Page 11: ...e scope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg Do not lift the measuring instrument by its housing in order to transport it 3 2 3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection fo...

Page 12: ...ions 3 3 1 Dimensions Housing dimensions L00 F12xxxx 06 00 00 en 001 L00 T12xxxx 06 00 00 en 001 L00 F23xxxx 06 00 00 en 001 ENDRESS HAUSER 65 78 max 110 85 150 Ø 129 Aluminium F12 housing ENDRESS HAUSER 78 85 65 162 max 100 94 Ø 129 Aluminium T12 housing max 94 104 Ø 129 150 40 316L F23 housing ...

Page 13: ... 1 Flange DN 50 150 or equivalent PPS antistatic PTFE antistatic Flange cladded version DN 50 dairy coupling DIN 11851 2 3 Tri Clamp ISO 2852 a mm without gastight feedthrough a mm with gastight feedthrough Flange DN 50 150 DN 50 aseptic coupling DN 50 diary coupling 2 3 Tri Clamp Process connection Inactive length equivalent to max nozzle height L2 100 mm 250 mm for PN 16 for PN 40 Flange Flange ...

Page 14: ...tions Avoid any installations 1 like limit switches temperature sensors etc inside the signal beam refer to beam angle see Beam angle on Page 16 Symmetrical installations 2 i e vacuum rings heating coils baffles etc can also interfere with the measurement Optimization options Antenna size the bigger the antenna the smaller the beam angle the less interference echoes Mapping the measurement can be ...

Page 15: ... 00 Endress H auser Endress H auser V H ENDRESS HAUS ER MICROPILOT II IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85 C VH 00 VH 00 Endress H auser Endress H auser V H ENDRESS HAUS ER MICROPILOT II IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulbu...

Page 16: ...emitted outside the signal beam and can be reflected off interfering installations Beam diameter W as function of antenna type beam angle α and measuring distance D Antenna FMR 231 Rod L00 FMR2xxxx 14 00 06 de 027 Beam angle α 30 Measuring dis tance D Beam diameter W Rod 3 m 10 ft 1 61 m 5 36 ft 6 m 20 ft 3 22 m 10 72 ft 9 m 30 ft 4 82 m 16 08 ft 12 m 40 ft 6 43 m 21 44 ft 15 m 49 ft 8 04 m 26 26 ...

Page 17: ...e tip of the antenna For FMR244 245 the end of measuring range should not be chosen closer than A see Fig to the tip of the antenna especially if there is development of condensate The smallest possible measuring range B depends on the antenna version see Fig The tank diameter should be greater than D see Fig the tank height at least H see Fig Note In case of boiling surfaces bubbling or tendency ...

Page 18: ...g information 70 m 229 ft for Micropilot M FMR250 further informations see TI390F 00 en The following tables describe the groups of media as well as the achievable measuring range as a function of application and media group If the dielectric constant of a medium is unknown it is recommended to assume media group B to ensure a reliable measurement Media group DC εr Examples A 1 4 1 9 non conductin...

Page 19: ...agitator 1 Calm product surface e g intermittent filling filling from bottom immersion tubes Moving surfaces e g continuous filling from above mixing jets Turbulent surface Single stage agitator 60 U min FMR231 Rod antenna Rod antenna Rod antenna Measuring range m ft 1 For media group A to use a stilling well 20 m 65 ft B B 10 33 20 65 15 49 C C D D B B 10 33 7 5 24 5 16 C C D D B B 8 27 4 13 6 20...

Page 20: ...allation For installations in a stilling well follow the engineering hints on Page 14 and note the following points Marker is aligned towards tank wall The marker is always exactly in the middle between two bolt holes in the flange Use spring washers 1 see Fig Note It is recommended to retighten the flange bolts periodically depending on process temperature and pressure Recommended torque 60 100 N...

Page 21: ...unting Endress Hauser 21 L00 FMR231xx 17 00 00 en 002 H H 1 beam launched here beam launched here inactive length inactive length spring washers Material PPS PTFE Antenna length mm inch 360 14 510 20 390 15 540 21 H mm inch 100 4 250 10 100 4 250 10 ...

Page 22: ...check After the measuring instrument has been installed perform the following checks Is the measuring instrument damaged visual check Does the measuring instrument correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc Is the flange marking correctly aligned Page 10 Have the flange screws been tightened up with the respective t...

Page 23: ...pply must be intrinsically safe The electronics and the current output are galvanically separated from the antenna circuit Connect up the Micropilot M as follows Unscrew housing cover 2 Remove any display 3 if fitted Remove cover plate from terminal compartment 4 Pull out terminal module slightly using pulling loop Insert cable 5 through gland 6 Use screened twisted wire pair Only earth screen con...

Page 24: ...e specific cable gland Connect up the Micropilot M as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply Insert cable 3 through gland 5 Use screened twisted wire pair Only ground screening of the line 5 on sensor side Make connection see pin assignment Tighten cable gland 4 Screw on housing cover 2 Switch on power supply Before connection please note the f...

Page 25: ... 70 C A MICROPILOT M ENDRESS HAUSER PTB 00 ATEX II 1 2 G EEx ia IIC T6 IP65 Foundation Fieldbus x x x x x x x x x x x x x x x x 1 3 4 11 8 7 Before connection please note the following Connect potential matching line to transmitter earth terminal before connecting up the device Tighten the locking screw It forms the connection between the antenna and the housing earth potential Foundation Fieldbus...

Page 26: ...sured If potential equalisation is present between the individual grounding points ground the screening at each cable end or connect it to the device housing as short as possible If there are large differences in potential between grounding points the grounding should run via a capacitor that is suitable for high frequency use e g ceramic 10 nF 250 V Caution Applications which are subject to the e...

Page 27: ...ith the handhelt terminal DXR375 FC375 5 1 Operating options L00 FMxxxxxx 14 00 06 de 011 T T ENDRESS HAUSER E 1 Copy G H I P Q R S A B C Paste Page On Page Up Delete Bksp Insert J K L T U V _ D E F Hot Key Hot Key M N O W X Y Z 4 7 2 5 8 0 375 FIELD COMMUNICATOR 3 6 9 9 6 DELTABAR ONLINE 1 QUICK SETUP 2 OPERATING MENU 4 SV 0 C 3 PV 352 mbar HELP SAVE dsdmdm df das asdas fa asas la 1 Copy G H I P ...

Page 28: ...ion Options for remote operation FOUNDATION Fieldbus configuration tool e g DeltaV or ControlCare Handheld terminal DXR375 FC375 Parameter access by remote operation The following parameters can be accessed by remote operation Parameters of the device specific blocks Sensor Block Diagnostic Block Display Block Parameters of the FOUNDATION Fieldbus function blocks L00 FMU4XXXX 02 00 00 YY 006 The h...

Page 29: ...the device by means of a 500 mm cable Note To access the display the cover of the electronic compartment may be removed even in hazardous area IS and XP ENDRESS HAUSER E ENDR ESS HAUS ER MICR OPIL OT II ENDR ESS HAUS ER MICR OPIL OT II IP 65 IP 65 Order Code Ser No Order Code Ser No Messbe reich Measur ing range Messbe reich Measur ing range U 16 36 V DC 4 20 mA U 16 36 V DC 4 20 mA max 20 m max 2...

Page 30: ... F F F F HOME FG00 F000 F001 F002 F003 F004 FG01 FG02 FG03 FG04 FG05 FG06 FG07 21dB 09C 10 00 2 305m 0 00 ENDRESS HAUSER E Headline Position indicator Main value Unit Symbol Selection list Function groups Functions Help text Envelope curve Bargraph Sybmol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state If the symbol flashes this indicates a warning LOCK_SYMB...

Page 31: ...ction list Edit numeric value within a function Xor Z Navigate to the left within a function group F Navigate to the right within a function group confirmation O and F or S and F Contrast settings of the LCD O and Sand F Hardware lock unlock After a hardware lock an operation of the instrument via display or communication is not possible The hardware can only be unlocked via the display An unlock ...

Page 32: ...le functions of the basic setup 00 function group include e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the tank shape 002 function where the existing tank shape is selected Identifying the functions For simple orient...

Page 33: ...ted e g tank shape 002 with or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d interrupts selection system quits Edit mode a Press or to edit the first character of the e g empty calibr 005 b positions the cursor at the next character a until you have completed your input c if a symbol appears at the cursor press to accept the va...

Page 34: ...tation of the measuring point Connection options via the FXA193 FXA291 service interface Note You can use the ToF Tool to configure the metrological parameters for devices with FOUNDATION Fieldbus signal You need an FF configuration program to be able to configure all the FF specific parameters and to integrate the device into a FF network see sections 5 1 1 and 5 1 2 5 3 2 FieldCare FieldCare is ...

Page 35: ...nformation TI063D FXA193 Connection with FXA291 USB L00 FMxxxxxx 04 00 00 yy 024 For details refer to Technical Information TI405C Commubox FXA291 Operating Instructions KA271 ToF Adapter FXA291 Menu guided commissioning MicropilotM en 305 RS232C ToF Tool Fieldtool Package FieldCare FXA193 USB Commubox FXA291 ToF Tool Fieldtool Package FieldCare ToF Adapter FXA291 ...

Page 36: ...Operation Micropilot M FMR231 with FOUNDATION Fieldbus 36 Endress Hauser Signal analysis via envelope curve MicropilotM en 306 Tank linearisation MicropilotM en 307 ...

Page 37: ... and their parameters They offer guided setups with the help of menus and methods Capability file cff This file enables offline configuration and describes the device capability in terms of communication stack and function blocks The file names consist of the following parts Device Revision 0C3 1 DD Revision 0C4 1 use the most current version CFF Revision use the most current version Example Devic...

Page 38: ... to the labels on the display module VU331 and in an Endress Hauser operation tool Examples unlock parameter reset Host System Source of supply for the Device Description and Network Configuration files ABB Field Controller 800 Allen Bradley Control Logix Endress Hauser ControlCare Honeywell Experion PKS Invensys SMAR System 302 www endress de Download Media type Software Device Drivers CD ROM End...

Page 39: ...e Description files DDs DDs can be downloaded from the internet at www fieldcommunicator com The DDs can also be updated by the update functionality of the DXR375 FC375 5 5 3 User interface The device parameters are arranged in blocks The handheld terminal DXR375 FC375 uses this block structure to access the parameters You can navigate within the structure by the arrow keys and the Enter key Alter...

Page 40: ..._IN AI OOS SENSOR_B Custom OOS Delete Micropilot M E H_MICROPILOT_M_XXXXXX SENSOR_BLOCK_XXXXXXXXXXXXXXXX dsdmdm df das asdas fa asas la LAS Label Units Other All Calibration Met 9 Value Status Process Micropilot M E H_MICROPILOT_M_XXXXXX SENSOR_BLOCK_XXXXXXXXXXXXXXXX dsdmdm df das asdas fa asas la LAS Label Units Other All 9 Value Status Process Page Dn Calibration Met Micropilot M E H_MICROPILOT_...

Page 41: ...s On delivery the device is unlocked In other cases however it may have been locked in one of the following ways 6 2 1 DIP switch under the housing cover Locking and unlocking L00 FMxxxxxx 19 00 00 en 002 WP on parametrization locked WP off parametrization unlocked SIM on simulation possible in Analog Input Block by configuration tool SIM off simulation not possible in Analog Input Block by config...

Page 42: ...rameters of the device specific blocks Sensor Block Diagnostic Block Display Block Endress Hauser service parameters 6 2 3 Locking parameter Locking Enter a number other than 2457 into the unlock parameter 0A4 function FOUNDATION Fieldbus Diagnsotic Block parameter PAROPERATIONMODE Unlocking Enter 2457 into the unlock parameter 0A4 function FOUNDATION Fieldbus Diagnostic Block parameter PAROPERATI...

Page 43: ...er are shown in bold in the menu overview in the appendix In order to carry out the reset enter the number 33333 in the reset 0A3 function in the diagnostics 0A function group FOUNDATION Fieldbus Diagnostic Block Parameter PARRESET reset Parameters affected all parameters of the device specific blocks Sensor Block Diagnostic Block Display Block L00 FMU4XXXX 02 00 00 YY 008 Effects of the reset All...

Page 44: ...an unknown history is used an incorrect suppression was input Resetting the tank map with the VU331 1 In the extended calibr 05 function group select the selection 050 function 2 Select extended map 3 Go to the cust tank map 055 function and select the required option reset deletes the existing tank map inactive deactivates the tank map but does not delete it It can be re activated when required a...

Page 45: ...is first initialised L00 fmp fxxx 20 00 00 en 003 Then the following appear for approximately five seconds Device type Software version Type of digital communication signal Press F to exit this display L00 fmuxfxxx 20 00 00 de 002 On first power up you are requested to select the language for the display texts L00 fmrxf092 20 00 00 en 001 Then you are requested to select the unit of length for you...

Page 46: ...Fieldbus 46 Endress Hauser 6 4 2 Application parameters Function tank shape 002 This function is used to select the tank shape Selection dome ceiling horizontal cyl bypass stilling well flat ceiling sphere L00 FMR2xxxx 14 00 06 en 007 ENDRESS HAUSER E ...

Page 47: ...4 DC 4 10 DC 10 ENDRESS HAUSER E Product class DC εr Examples A 1 4 1 9 non conducting liquids e g liquefied gas 1 1 Treat Ammonia NH3 as a medium of group A i e use FMR 230 in a stilling well B 1 9 4 non conducting liquids e g benzene oil toluene C 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone D 10 conducting liquids e g aqueous solutions dilute acids and alkalis ...

Page 48: ...e values The averaging filters and output damping are set to high values steady meas value precise measurement slower reaction time Special filters to smooth the input signals are emphasised smoothed meas value medium fast reaction time agitator fast change test no filter Agitated surfaces with possible vortex due to agitators Rapid change of level particularly in small tanks All filters can be sw...

Page 49: ...s function is used to enter the distance from the flange reference point of the measurement to the minimum level zero L00 FMR2xxxx 14 00 06 en 008 Caution For dish bottoms or conical outlets the zero point should be no lower than the point at which the radar beam hits the bottom of the tank ENDRESS HAUSER E ...

Page 50: ...MR2xxxx 14 00 06 en 009 Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is requested in the following step In principle it is possible to measure up to the tip of the antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna ENDRESS HAUSER...

Page 51: ...e stilling well or bypass pipe L00 FMR2xxxx 14 00 00 en 011 Microwaves propagate more slowly in pipes than in free space This effect depends on the inside diameter of the pipe and is automatically taken into account by the Micropilot It is only necessary to enter the pipe diameter for applications in a bypass or stilling well ENDRESS HAUSER E 100 0 ø 100 0 ø ...

Page 52: ... check distance 051 This function triggers the mapping of interference echoes To do so the measured distance must be compared with the actual distance to the product surface The following options are available for selection Selection distance ok dist too small dist too big dist unknown manual L00_FMR2xxxxx 14 00 06 en 010 distance ok mapping is carried out up to the currently measured echo The ran...

Page 53: ...a mapping already exists it is overwriten up to the distance specified in range of mapping 052 Beyond this value the existing mapping remains unchanged Function range of mapping 052 This function displays the suggested range of mapping The reference point is always the reference point of the measurement This value can be edited by the operator For manual mapping the default value is 0 m Function s...

Page 54: ... are displayed Check whether the values correspond to the actual level or the actual distance The following cases can occur Distance correct level correct continue with the next function check distance 051 Distance correct level incorrect Check empty calibr 005 Distance incorrect level incorrect continue with the next function check distance 051 ENDRESS HAUSER E After 3 s the following message app...

Page 55: ...layed Function recording curve 0E2 This function defines whether the envelope curve is read as a single curve or cyclic Note If the cyclical envelope curve is active in the display the measured value is refreshed in a slower cycle time It is therefore recommended to exit the envelope curve display after optimising the measuring point Note An orientation of the Micropilot can help to optimise measu...

Page 56: ... 00 en 004 Horizontal Zoom mode Firstly go into the envelope curve display Then press O or S to switch to the envelope curve navigation You are then in Horizontal Zoom mode Either or is displayed O increases the horizontal scale S reduces the horizontal scale L00 FMxxxxxx 07 00 00 yy 007 minimum distance of the plot maximum distance of the plot distance of evaluated echo interference echo evaluate...

Page 57: ... now have the following options O increases the vertical scale S reduces the vertical scale The display icon shows the current zoom factor to L00 FMxxxxxx 07 00 00 yy 009 Exiting the navigation Press F again to run through the different modes of the envelope curve navigation Press O and S to exit the navigation The set increases and shifts are retained Only when you reactivate the recording curve ...

Page 58: ...rogram and establish a connection 2 Select the basic setup function group in the navigation window The following display appears on the screen Basic Setup step 1 4 measured value MicropilotM en 301 The Next button moves you to the next screen display Note Each parameter that is changed must be confirmed with the RETURN key 2 If the connection can not be established make sure that you use the lates...

Page 59: ...Setup step 2 4 Enter the application parameters tank shape medium property process cond MicropilotM en 302 Basic Setup step 3 4 If dome ceiling horizontal cyl is selected in the tank shape function the following display appears on the screen empty calibr full calibr MicropilotM en 303 ...

Page 60: ...4 This step starts the tank mapping The measured distance and the current measured value are always displayed in the header MicropilotM en 304 6 5 1 Signal analysis via envelope curve After the basic setup an evaluation of the measurement using the envelope curve is recommended MicropilotM en 306 ...

Page 61: ...issioning Endress Hauser 61 6 5 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA221F 00 en Micropilot M Description of Instrument Functions on the enclosed CD ROM ...

Page 62: ... the configuration tool and load the Device Descriptions ffo sym and if required by the tool cff Ensure you use the correct files see chapter 5 4 2 The first time it is connected the device reports as follows FMR24x FF in NIConfig 3 Identify the device using the DEVICE_ID and assign the desired field device tag name PD_TAG Factory setting PD_TAG E H_MICROPILOT_M_XXXXXXXX Device_ID 452B48100F XXXXX...

Page 63: ... 1 4 Set the operating mode to AUTO in the parameter group MODE_BLK parameter TARGET 6 6 3 Parametrization of the Sensor Block Start Index 2000 1 Enter the desired block name optional Factory setting SENSOR_BLOCK_XXXXXXXX 2 Open the Sensor Block The following display appears FMR2xx FF Sensorblock in NIConfig Hinweis There are two possibilities to edit the parameters of the block A parameter from t...

Page 64: ...RSTARTMAPPINGRECORD start maping PARPRESMAPRANGE pres map dist PARCUSTTANKMAP cust tank map 5 Set the operating mode to AUTO in the parameter group MODE_BLK parameter TARGET Otherwise the measured value can not be processed correctly by the connected Analog Input Block 6 If measuring errors occur or if the measuring value seems unreliable it is advisable to check the quality of the measurement by ...

Page 65: ...Indirect Sq Root For details refer to section 11 7 in the Appendix Caution Note that with the type of linearization Direct the configuration of the parameter group OUT_SCALE must agree with the configuration of the parameter group XD_SCALE Otherwise the block operating mode cannot be set to AUTO Such incorrect configuration is indicated in the parameter BLOCK_ERROR by the Block Configuration Error...

Page 66: ...desired control strategy and then the sequence of the individual process control functions is specified NI FBUS FMxxx en 001 Example Connection of the function blocks with the NI FBUS Configurator 2 Download the configuration data into the field devices by the download function of the FOUNDATION Fieldbus configuration tool 3 Set the oerating mode of the AI Block to AUTO parameter group MODE_BLK pa...

Page 67: ...rminal DXR375 FC375 The steps of the commissioning procedure are the same as with a FOUNDATION Fieldbus configuration tool see chapter 6 6 The blocks should be parametrized in the following order the RESOURCE BLOCK the SENSOR BLOCK the basic setup method can be used for this see section 5 5 4 the ANALOG INPUT BLOCKS ...

Page 68: ...rrying out repairs to Ex approved devices please note the following Repairs to Ex approved devices may only be carried out by trained personnel or by Endress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA and certificates Only use original spare parts from Endress Hauser When ordering a spare part please note the device designation on the na...

Page 69: ...a personal computer or a notebook For details refer to TI405C 07 en Note For the following Endress Hauser instruments you need the ToF Adapter FXA291 as an additional accessory Cerabar S PMC71 PMP7x Deltabar S PMD7x FMD7x Deltapilot S FMB70 Gammapilot M FMG60 Levelflex M FMP4x Micropilot FMR130 FMR131 Micropilot M FMR2xx Micropilot S FMR53x FMR540 Prosonic FMU860 861 862 Prosonic M FMU4x Tank Side...

Page 70: ...r NRF590 with additional adapter cable For details refer to KA271F 00 a2 Remote display FHX40 L00 FMxxxxxx 00 00 06 en 003 ENDRESS H AU SER ENDRESS H AU SER IP 65 IP 65 Order Co de Se r N o Order Co de Se r N o Me ssbereich Me asuring ran ge Me ssbereich Me asuring ran ge U 16 3 6 V DC 4 20 mA U 16 3 6 V DC 4 20 mA ma x 20 m ma x 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85...

Page 71: ...22 F 158 F Degree of protection IP65 acc to EN 60529 NEMA 4 Materials Housing AlSi12 cable glands nickle plated brass Dimensions mm inch 122x150x80 HxWxD 4 8x5 9x3 2 Approval A Nn hazardous area 1 ATEX II 2 G EEx ia IIC T6 ATEX II 3D S FM IS Cl I Div 1 Gr A D U CSA IS Cl I Div 1 Gr A D N CSA General Purpose K TIIS ia IIC T6 in preparation Cable 1 20m 65ft for HART 5 20m 65ft for PROFIBUS PA FOUNDA...

Page 72: ... Ready Yes No Possibly defective electronics Contact E H Service HART communication does not function Is the communication resistor installed according to the OM Install the resistor see the OM Communication ok Ready Ready ok Yes Yes No No Connect the Commubox see the OM Communication ok Ready Set the switch correctly Communication ok Ready Ready Contact E H Service Contact E H Service Contact E H...

Page 73: ...roup in the present error 0A0 function Only the highest priority error is displayed in the case of multiple errors you can scroll between the different error messages by pressing O or S FOUNDATION Fieldbus by the status of the main value in the cyclic data telegram Diagnostic Block parameter PARACTUALERROR present error FMR2xx FF Diagnosticblock in NIConfig 9 2 2 Last error The last error is displ...

Page 74: ...ibr required device has been powered off before data could be stored emc problem E2PROM defect reset avoid emc problem if alarm prevails after reset exchange electronics A111 electronics defect RAM defective reset if alarm prevails after reset exchange electronics A113 electronics defect RAM defective reset if alarm prevails after reset exchange electronics A114 electronics defect E2 PROM defect r...

Page 75: ...able echo channel 1 check calibr echo lost due to application conditions or built up on antenna check installation optimize orientation of antenna clean antenna cf OM E651 level in safety distance risk of overspill level in safety distance alarm will disappear as soon as level leaves safety distance E671 linearisation ch1 not complete not usable linearisation table is in edit mode activate lineari...

Page 76: ...ic Other Configuration Error A512 Uncertain Non specific GOOD Non specific Other Unspecified Err W601 Uncertain configuration error GOOD Non specific Other Configuration Error W611 Uncertain configuration error GOOD Non specific Other Configuration Error W621 Uncertain Non specific GOOD Non specific simulation active No Error E641 Alarm BAD Device Failure GOOD Non specific Device needs maintenance...

Page 77: ...rement in bypass or stilling well yes 1 Is bypass or stilling well selected in tank shape 002 2 Is the pipe diameter 007 cor rect no Is an offset 057 active yes 1 offset 057 correctly set no An interference echo may have been evalua ted yes 1 Carry out tank mapping basic setup No change off measured value on filling emptying L00 FMR2xxxx 19 00 00 en 014 Interference echo from installations nozzle ...

Page 78: ...nk shape 002 e g dome ceiling or horizontal cyl 2 In the range of the blocking dist 059 there is no echo evaluation Adapt the value 3 If possible do not select central installation position see Page 14 4 Perhaps use a stilling well E 641 loss of echo L00 FMR2xxxx 19 00 00 en 018 Level echo is too weak Possible causes Rough surface due to filling emptying Agitator running Foam yes 1 Check applicati...

Page 79: ...vel that causes an increase in the strength of the measuring signal Proceed as follows Warning Subsequent alignment can lead to personal injury Before you unscrew or loosen the process connection make sure that the vessel is not under pressure and does not contain any injurious substances 1 It is best to empty the container so that the bottom is just covered However alignment can be carried out ev...

Page 80: ...ss Hauser L00 FMRxxxxx 19 00 00 en 004 Fig 6 Vessel empty no interference echo L00 FMRxxxxx 19 00 00 en 005 Fig 7 Vessel empty interference echo obtained 7 Fix the flange or threaded boss in this position If necessary replace the seal 8 Carry out tank mapping see Page 52 ...

Page 81: ...ber also appears on each spare part Installation instructions are given on the instruction card that is also delivered Spare parts Micropilot M FMR231 F12 housing with combined wiring and electronics compartment L00 FMR231xx 00 00 06 xx 001 ENDRESS HAUSER MICROPILOT II IP 65 Order Code Ser N o Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg Made in Germany Maulbu...

Page 82: ...FF 4 0 31 HF module 517260 0063 HF module MICROPILOT M 6 3 GHz 35 Terminal module power supply board 52006197 Terminal module 4pole HART 2 wire with cable connection 52012156 Terminal module 4pole PROFIBUS PA FOUNDATION Fieldbus 52014817 Terminal module 4pole HART ferrit F12 GL marine certificate 52014818 Terminal module 4pole PROFIBUS PA FOUNDATION Fieldbus ferrit F12 GL marine certificate 40 Dis...

Page 83: ...g with separate wiring and electronics compartment L00 FMR231xx 00 00 06 xx 002 ENDRESS HAUSER MICROPILOT FMR IP 65 Order Code Ser N o Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85 C 10 65 65 25 65 11 30 35 31 12 12 20 50 55 65 65 40 ENDRESS HAUSER ...

Page 84: ... Ex FF 4 0 31 HF module 517260 0063 HF module MICROPILOT M 6 3 GHz 35 Terminal module power supply board 52013302 Terminal module 4pole 2 wire HART EEx d 52013303 Terminal module 2pole 2 wire PROFIBUS PA FOUNDATION Fieldbus EEx d 52018949 Terminal module 4pole 2 wire HART EEx ia overvoltage protection 52018950 Terminal module 4pole 2 wire PROFIBUS PA FOUNDATION Fieldbus EEx ia overvoltage protecti...

Page 85: ...s Micropilot M FMR231 F23 housing with combined wiring and electrinics compartment Stainless steel housing on request Note Further spare parts please find on the pages of Micropilot M FMR231 F12 housing 20 Cover 52018670 Cover F23 316L sight glass gasket 52018671 DeCoverckel F23 316L gasket ...

Page 86: ...erating time of the device 9 7 Disposal In case of disposal please seperate the different components according to their material consistence 9 8 Software history 9 9 Contact addresses of Endress Hauser Contact addresses can be found on our homepage www endress com worldwide If you have any questions please do not hesitate to contact your Endress Hauser representative Date Software version Changes ...

Page 87: ...stically coded Transmitting power Average energy density in beam direction 10 1 2 Output Output signal FOUNDATION Fieldbus Signal Coding Manchester Bus Powered MBP Manchester II Data transmission rate 31 25 KBit s voltage mode Signal on alarm Error symbol error code and plain text description on the on site display Status byte of the digital signal input 10 1 3 Data of the FOUNDATION Fieldbus inte...

Page 88: ...manufacturer s input data selec ted by channel number and makes it available to other function blocks at its output 30 ms standard PID Block The PID block serves as proportional integral derivative controller and is used almost universally to do closed loop control in the field including cascade and feedfor ward 80 ms standard Arithmetic Block This block is designed to permit simple use of popular...

Page 89: ...rformance characteristics Reference operating conditions temperature 20 C 68 F 5 C 9 F pressure 1013 mbar abs 14 7 psia 20 mbar 0 3 psi relative humidity air 65 20 ideal reflector no major interference reflections inside the signal beam Integrator Block The Integrator Function Block integrates a variable as a function of the time or accumulates the counts from a Pulse Input block The block may be ...

Page 90: ...fect depends on the gas vapor and is particularly large for low temperatures This results in a measuring error that gets bigger as the distance increases between the device zero point flange and product surface The following table illustrates this measured error for a few typical gases vapors with regard to the distance a positive value means that too large a distance is being measured Note When t...

Page 91: ...s required or provide the Wave Guide antenna with a protective pipe Cleaning of the antenna The antenna can get contaminated depending on the application The emission and reception of microwaves can thus eventually be hindered The degree of contamination leading to an error depends on the medium and the reflectivity mainly determined by the dielectric constant εr If the medium tends to cause conta...

Page 92: ...ype of antenna Process connection Temperature Pressure Wetted parts FMR231 A B PPS 20 C 120 C 4 F 248 F 1 16 bar 232 psi 316L 1 4435 Viton PPS C D PTFE TFM1600 PVDF threaded connection 40 C 80 C 40 F 176 F 1 3 bar 43 5 psi PVDF PTFE Metal threaded connection 40 C 150 C 40 F 302 F 1 40 bar 580 psi 316L 1 4435 PTFE TFM1600 Flange unclad Flange clad 2 1 16 bar 232 psi PTFE TFM1600 Tri Clamp 2 1 16 ba...

Page 93: ...t M FMR 2xx T12 PTFE antenna nnon conductive EExd ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 106F Installation Micropilot M FMR 2xx F12 PTFE antenna non conductive EEx ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 204F Installation Micropilot M FMR 2xx F23 EEx ia IIC T6 PTB 00 ATEX 2118 Equipment marking II 1 2 G XA 206F Installation Micropilot M FMR 2xx F23 PTFE anten...

Page 94: ... Note This supplementary documentation can be found on our product pages on www endress com Supplementary Documentation Technical Information TI345F 00 en Operating Instructions Description of instrument functions BA221F 00 en Safety Manual Functional Safety Manual SD150F 00 en Certificate German WHG ZE244F 00 de ...

Page 95: ...Micropilot M FMR231 with FOUNDATION Fieldbus Technical data Endress Hauser 95 ...

Page 96: ...st too small manual dist unknown dist too big back to home enter time default 100 s clear last error protocol sw no plot settings envelope curve env curve FAC env curve cust map ramp span min empty calibr enter value linearisation range of mapping pres Map dist input of mapping range is displayed format display decimal reset for reset code see manual recording curve single curve cyclic Note The de...

Page 97: ...l download mode diameter vessel in safety dist alarm self holding warning check distance distance ok dist too small manual dist unknown dist too big offset will be added to the measured level ackn alarm no yes range of mapping input of mapping range output damping Antenna extens enter value default 5 s length FAR10 for FMR230 only application par Return to Group Selection not modified modified sta...

Page 98: ...perating Instructions BA013S FOUNDATION Fieldbus Overview Signal Characterizer Block SC s Operating Instructions BA013S FOUNDATION Fieldbus Overview Integrator Block IT s Operating Instructions BA013S FOUNDATION Fieldbus Overview 11 2 1 Default Block configuration The input and output variables of the blocks can be interconnected by a configuration tool e g NI Fieldbus configurator The figure belo...

Page 99: ...erating mode of the block Actual indicates the current operating mode of the block Permitted states which operating modes are allowed Normal indicates the normal operating mode of the block The possible operating modes of the resources block are AUTO the block is operating as normal OOS the block is out of service If the resource block is out of service then all blocks within the device resource a...

Page 100: ... contains the configuration parameters which are used to commission and calibrate the instrument They are identical to the functions of the operating menu except for the service parameters which are not accessible on the bus Thus the calibration procedure via the display module Chapter 6 4 is equally valid for a calibration via a network configuration tool A complete list of the configuration para...

Page 101: ...ic OOS pipe diameter 007 24 PARTUBEDIAMETER 4 FloatingPoint RW static OOS echo quality 056 25 PARECHOQUALITY 1 Unsigned8 RO dynamic Auto OOS check distance 051 26 PARCHECKDISTANCE 1 Unsigned8 RW dynamic OOS range of mapping 052 27 PARSUPPRESSIONDISTANCE 4 FloatingPoint RW dynamic OOS start mapping 053 28 PARSTARTMAPPINGRECORD 1 Unsigned8 RW dynamic OOS pres map dist 054 29 PARPRESMAPRANGE 4 Floati...

Page 102: ...ME 4 FloatingPoint RW dynamic Auto OOS unlock parameter 0A4 54 PAROPERATIONCODE 2 Unsigned16 RW non vol OOS measured dist 0A5 55 PARMEASUREDDISTANCE 4 FloatingPoint RO dynamic Auto OOS measured level 0A6 56 PARMEASUREDLEVEL 4 FloatingPoint RO dynamic Auto OOS detection window 0A7 57 PARDETECTIONWINDOW 1 Unsigned8 RW dynamic OOS application par 0A8 58 PARAPPLICATIONPARAMETER 1 Unsigned8 RO dynamic ...

Page 103: ... the respective function group in the operating menu A detailed description of them can be found in the Description of Instrument functions BA221F 00 en 11 5 4 Instrument specific parameters 4 If MODE_BLK refuses to be changed to AUTO an error is present Control all parameters perform the required changes and try again to change MODE_BLK to AUTO Parameter Description MODE_BLK See description in Re...

Page 104: ... methods are identical to the respective function group in the operating menu A detailed description of them can be found in the Description of Instrument functions BA221F 00 en 11 6 4 Instrument specific parameters 5 If MODE_BLK refuses to be changed to AUTO an error is present Control all parameters perform the required changes and try again to change MODE_BLK to AUTO Parameter Description MODE_...

Page 105: ...ed in the device Normally operation is resumed as soon as MODE BLK is set to AUTO 11 7 2 Block administration parameters E H_MICROPILOT_M_XXXXXXXX RESOURCE_XXXXXX RB2 Sensor_XXXXXX TBRL ANALOG_INPUT_1_XXXXXX AI Parameter Description MODE_BLK See description in Resource block The possible operating modes of the Sensor block are AUTO the block is operating as normal MAN the block is operated with a ...

Page 106: ...tion L_Type or filtering V_TIME Comprises value and status Parameter Description CHANNEL Selects the measured value to be input to the analogue input block 0 no channel defined 1 primary value measured level volume 2 secondary value measured distance XD_SCALE Scales the Sensor block value in the required engineering units EU OUT_SCALE Scales the output value in the required engineering units EU L_...

Page 107: ...LO_LIMIT of 5 would cause the alarm to activate when the level drops below 5 and to deactivate when the level rises to 7 HI_HI_PRI The priority 1 15 of the HI_HI alarm HI_HI_LIM Sets the HI_HI alarm limit in output engineering units HI_PRI The priority 1 15 of the HI alarm HI_LIM Sets the HI warning limit in output engineering units LO_PRI The priority 1 15 of the LO alarm LO_LIM Sets the LO warni...

Page 108: ... the device DIP switch The simulation must be enabled a value and or status entered and the block must be in AUTO mode During simulation the Sensor output value is substituted by the simulated value A simulation is also possible by switching MODE_BLK to MAN and entering a value for OUT Parameter Description SIMULATE Enables sets and displays a simulated value options enable disable simulated value...

Page 109: ...900 Signal Characterizer Function Block 1000 Integrator Function Block 1100 Sensor Block 2000 Diagnostic Block 2200 Display Block 2400 Object Start Index View Objects Resource Block 3000 View Objects Analog Input 1 Function Block 3010 View Objects Analog Input 2 Function Block 3020 View Objects PID Function Block 3030 View Objects Arithmetic Function Block 3040 View Objects Input Selector Function...

Page 110: ...protected by at least one of the following patents Further patents are pending US 5 387 918 i EP 0 535 196 US 5 689 265 i EP 0 626 063 US 5 659 321 US 5 614 911 i EP 0 670 048 US 5 594 449 i EP 0 676 037 US 6 047 598 US 5 880 698 US 5 926 152 US 5 969 666 US 5 948 979 US 6 054 946 US 6 087 978 US 6 014 100 ...

Page 111: ...ion in tank 10 20 interference echo 79 interference echoes 52 K key assignment 31 M maintenance 68 mapping 52 53 60 maximum measured error 90 Measurement in a plastic tank 15 measuring conditions 17 medium property 47 59 mounting 10 N nameplate 6 notes on safety conventions and symbols 5 O operatin menu 96 operating menu 32 operational safety 4 optimisation 79 ordering structure 6 orientation 10 7...

Page 112: ...Micropilot M FMR231 with FOUNDATION Fieldbus Index 112 Endress Hauser ...

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Page 114: ...www endress com worldwide BA229F 00 ae 06 07 52009950 CCS FM SGML 6 0 ProMoDo 52008600 ...