Endress+Hauser Proline Promass 83, Operating Instructions Manual

Page 1: ...BA065D 06 en 12 04 50098623 Valid of version V 1 01 XX devise software Operating Instructions Proline Promass 83 FOUNDATION Fieldbus Coriolis Mass Flow Measuring System 9 ...

Page 2: ...ctions can be configured easily and quickly using the Commissioning Quick Setup menu e g language of the UI measured variables engineering units signal types settings for measuring operation with gas etc see next page Customer specific configuration Complex measurement tasks require additional functions to be configured that the user can individually select set and adapt to his process conditions ...

Page 3: ...002 B E E ENDRESS HAUSER E ESC n o m 1004 Yes Yes No No No Configure another system unit Automatic configuration of display Carrying out another Quick Setup Automatic parameterization of the display Reference Calculated Fix Density Density Unit Ref Density Exp Coeff Lin Exp Coeff SQR Reference temp Volume flow Corr Vol flow Mass flow Density Selection system units Temperature Quit Unit Volume flow...

Page 4: ...ve no effect on the output values volume flow calculated mass flow totalizer which are transmitted via the FOUNDATION Fieldbus Only units not yet configured in the current Setup are offered for selection in each cycle The unit for mass volume and corrected volume is derived from the corresponding flow unit The YES option remains visible until all the units have been configured NO is the only optio...

Page 5: ...k 33 5 Operation 35 5 1 Operation at a glance 35 5 2 Operating with the FF configuration programs 36 5 3 FOUNDATION Fieldbus technology 36 5 4 Hardware configuration 37 5 5 Operating with the local display 38 5 5 1 Display and operating elements 38 5 5 2 Brief operating instructions to the function matrix 41 5 5 3 Display of error messages 43 5 5 4 Current device description files 44 6 Commissioni...

Page 6: ...Promass 83 FOUNDATION Fieldbus 6 Endress Hauser 10 1 10Mechanical construction 108 10 1 11Human interface 111 10 1 12Certificates and approvals 111 10 1 13Ordering information 112 10 1 14Accessories 112 10 1 15Documentation 112 ...

Page 7: ...wner operator Strict compliance with the instructions in these Operating Instructions is mandatory Endress Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids including fluids used for cleaning However the user is responsible for the choice of fluid wetted materials as regards to their in process resistance to corrosion The manufacturer...

Page 8: ...ugh plastic Costs incurred for waste disposal and injury burns etc due to inadequate cleaning will be char ged to the owner operator 1 5 Notes on safety conventions and icons The devices are designed to meet state of the art safety requirements have been tested and left the factory in a condition in which they are safe to operate The devices comply with the applicable stan dards and regulations in...

Page 9: ...e meanings of the individual letters and digits 2 Power supply frequency 20 55 V AC 16 62 V DC 50 60 Hz Power consumption 15 VA 15 W 3 FOUNDATION Fieldbus Equipped with FOUNDATION Fieldbus H1 interface ITK 4 0 certified by the Fieldbus Foundation Interoperability Test Kit revision 4 0 DEVICE ID FOUNDATION Fieldbus device identification 4 Reserved for information on special products 5 Ambient tempe...

Page 10: ...ange of secondary containment max 40 bar 600 psi 8 Accuracy of density measurement 0 001 g cc 9 Additional information examples With 5 point calibration With 3 1 B certification for fluid wetted materials 10 Reserved for information on special products 11 Ambient temperature range 12 Degree of protection 13 Flow direction 14 Reserved for additional information on device version approvals certifica...

Page 11: ...ood engineering practice to meet state of the art safety requirements have been tested and left the factory in a condition in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory Procedures and with the EMC requirements of EN 61326 A1...

Page 12: ...dbus H1 Interoperability Test Kit ITK revision 4 0 The device can also be operated in conjunction with other make certified devices Physical Layer Conformance Test by Fieldbus Foundation 2 4 Registered trademarks KALREZ VITON Registered trademarks of E I Du Pont de Nemours Co Wilmington USA TRI CLAMP Registered trademark of Ladish Co Inc Kenosha USA SWAGELOK Registered trademark of Swagelok Co Sol...

Page 13: ...to the measuring tube during transportation and storage Consequently do not remove these covers or caps until immediately before installation Do not lift measuring devices of nominal diameters DN 40 150 by the transmitter housing or the connection housing in the case of the remote version Fig 4 Use webbing slings slung round the two process connections Do not use chains as they could damage the ho...

Page 14: ...ed by the construction of the instrument for example the secondary containment The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by pipe vibrations No special precautions need to be taken for fittings which create turbulence valves elbows T pieces etc as long as no cavitation occurs For mechanical reasons and in order...

Page 15: ...n the case of liquids with a low boiling point hydrocarbons solvents liquefied gases or in suction lines it is important to ensure that pressure does not drop below the vapour pressure and that the liquid does not start to boil It is also important to ensure that the gases that occur naturally in many liquids do not outgas Such effects can be prevented when system pressure is sufficiently high Con...

Page 16: ...The measuring tubes can be completely drained and protected against solids build up Horizontal When installation is correct the transmitter housing is above or below the pipe This arrangement means that no gas or solid deposits can accumulate in the curved measuring tube single tube system Do not install the sensor in such a way that it is suspended in the pipe in other words without sup port or a...

Page 17: ...e measuring tubes of Promass F M and E must be horizontal and beside each other When instal lation is correct the transmitter housing is above or below the pipe View H1 H2 Always avoid having the transmitter housing in the same horizontal plane as the pipe Horizontal Promass H I Promass H and Promass I can be installed in any orientation in a horizontal pipe run Recommended orientation Orientation...

Page 18: ...res to avoid loss of heat at the sensor Heating can be electric e g with heated elements or by means of hot water or steam pipes made of copper Caution Risk of electronics overheating Consequently make sure that the adapter between sensor and transmitter and the connection housing of the remote version always remain free of insulating material Note that a certain orientation might be required depe...

Page 19: ...izontally with transmitter head pointing upwards an insulation thickness of min 10 mm is recommended to reduce convection The maxi mum insulation thickness of 60 mm must be observed see Fig 9 3 2 6 Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs If possible install the sensor well clear of fittings such as valves T pieces elbows etc 3 2 7 Vibrations The...

Page 20: ... as far as it will go 4 Turn the transmitter housing to the desired position max 2 x 90 in either direction 5 Lower the housing into position and re engage the bayonet catch 6 Retighten the two securing screws F06 xxxxxxxx 17 06 xx xx 000 Fig 10 Turning the transmitter housing aluminum field housing Turning the stainless steel field housing 1 Loosen the two securing screws 2 Carefully lift the tra...

Page 21: ...et Caution Make sure that ambient temperature does not go beyond the permissible range 20 60 C optional 40 60 C Install the device in a shady location Avoid direct sunlight Always install the wall mount housing in such a way that the cable entries are pointing down 1 Drill the holes as illustrated in Fig 12 2 Remove the cover of the connection compartment a 3 Push the two securing screws b through...

Page 22: ... down until the housing is seated tightly against the panel Afterwards tighten the locking nuts Additional support is not neces sary a0001131 Fig 13 Panel Installation wall mount housing Pipe mounting The assembly should be performed by following the instructions in Fig 14 Caution If the device is mounted to a warm pipe make certain that the housing temperature does not exceed 60 C which is the ma...

Page 23: ...wing checks after installing the measuring device in the pipe Device condition and specifications Notes Is the device damaged visual inspection Does the device correspond to specifications at the measuring point including process temperature and pressure ambient temperature measuring range etc see Page 91 ff Installation Notes Does the arrow on the sensor nameplate match the direction of flow thro...

Page 24: ...3 Installation Proline Promass 83 FOUNDATION Fieldbus 24 Endress Hauser ...

Page 25: ...ction may be operated in a cable No other circuits are permissible in the same cable Practical experience has shown that cable types C and D should not be used due to the lack of shielding since the freedom from interference generally does not meet the requirements descri bed in the standard The electrical data of the fieldbus cable has not been specified but determines important characte ristics ...

Page 26: ...hould be connected as often as possible with the reference ground The national regula tions and guidelines governing the installation of electrical equipment also apply where relevant Where there are large differences in potential between the individual grounding points only one point of the shielding is connected directly with the reference ground In systems without potential equalisation cable s...

Page 27: ...ections between sensor and transmitter in accordance with the wiring dia gram Fig 16 wiring diagram inside cover 4 Secure the cover a on the sensor connection housing and on the transmitter housing F06 8xxxxxxx 04 xx xx en 000 Fig 16 Connecting the remote version a Covers of the connection compartments transmitter sensor b Connecting cable signal cable 4 2 2 Cable specifications The specifications...

Page 28: ...ady mounted fieldbus connector More information on this can be found on Page 31 3 Connecting the wiring Wiring diagram aluminium housing Fig 17 Wiring diagram stainless steel housing Fig 18 Wiring diagram wall mount housing Fig 19 Caution Do not damage the fieldbus cable If the shielding of the fieldbus cable is grounded at more than one point in systems without additional potential equalisation n...

Page 29: ...F Tool Fieldtool package f Cover of the connection compartment g Securing clamp F06 xxxFFxxx 04 06 xx xx 001 Fig 18 Connecting the transmitter stainless steel field housing Cable cross section max 2 5 mm2 a Cable for power supply 85 260 V AC 20 55 V AC 16 62 V DC Terminal No 1 L1 for AC L for DC Terminal No 2 N for AC L for DC b Fieldbus cable Terminal No 26 FF with integrated reverse polarity pro...

Page 30: ...with integrated reverse polarity protection c Ground terminal for protective conductor d Ground terminal for fieldbus cable shielding for notes on connection Page 26 28 e Service adapter for connecting service interface FXA 193 Fieldcheck ToF Tool Fieldtool package f Cover of the connection compartment 4 3 2 Terminal assignment Electrical values for inputs and outputs Page 91 Terminal No inputs ou...

Page 31: ... Existing cable infrastructures can be used and expanded instantly e g when constructing new star distributors using 4 channel or 8 channel junction boxes The Promass 83 can therefore be supplied with a ready mounted fieldbus connector Fieldbus con nectors for retrofitting can be ordered from Endress Hauser as a spare part see Page 83 F06 xxxFFxxx 04 xx xx xx 000 Fig 20 Connector for connecting to...

Page 32: ...ned or replaced if necessary All threaded fasteners and screw covers must be firmly tightened The cables used for connection must be of the specified outside diameter see Page 95 Firmly tighten the cable entries Fig 21 The cables must loop down before they enter the cable entries water trap Fig 21 This arran gement prevents moisture penetrating the entry Always install the measuring device in such...

Page 33: ... fieldbus cables correctly connected See the wiring diagram inside the cover of the terminal compart ment Are all screw terminals firmly tightened Are all cable entries installed firmly tightened and correctly sealed Cables looped as water traps see Page 32 Are all housing covers installed and firmly tightened Electrical connection of FOUNDATION Fieldbus H1 Notes Are all the connecting components ...

Page 34: ...4 Wiring Proline Promass 83 FOUNDATION Fieldbus 34 Endress Hauser ...

Page 35: ...etting the following hardware parameters for the FOUNDATION Fieldbus Enable disable simulation mode AI and DO function block Switch hardware write protection on and off 3 Local display option Page 38 The local display enables you to read all important parameters directly at the measuring point and configure device specific parameters in the field F06 x3xFFxxx 19 xx xx xx 000 Fig 22 Options for ope...

Page 36: ...FF file Common File Format cff You can obtain these files as follows Free of charge via the Internet www endress com www endress de From Endress Hauser stating the order number No 50097199 Via the Fieldbus Foundation Organisation www fieldbus org Note Ensure you use the correct system files for linking the field devices into the host system Appropriate version information can be called up in Proma...

Page 37: ...ation of the I O board is the reverse of the removal procedure F06 x3xFFxxxx 16 xx xx xx 000 Fig 23 Hardware configuration I O board 1 Jumper for hardware write protection 1 1 Disabled factory default access to device parameters via FF interface is possible 1 2 Enabled access to device parameters via FF interface is not possible 2 Jumper for simulation mode 2 1 Enabled factory default simulation i...

Page 38: ...l display shows measured values dialog texts fault messages and notice messages The display as it appears when normal measuring is in progress is known as the HOME position operating mode Readings displayed Page 39 Optical sensors for Touch Control 2 Plus minus keys 3 HOME position Direct access to totalizer values and actual values of inputs outputs Enter numerical values select parameters Select...

Page 39: ... shows primary measured values e g mass flow in kg h 2 Additional line shows measured variables and status variables e g totalizer No 3 in t 3 Information line shows additional information on the measured variables and status variables e g bar graph of the limit value achieved by the mass flow 4 Info icons field Icons representing additional information on the measured values are shown in this fie...

Page 40: ...IN value control variable CAS_IN value external setpoint The messages listed below describe the status of the OUT value of the Analog Input Function Block and the value assi gned to the PID Function Block OK Status GOOD valid UNC Status UNCERTAIN conditionally valid BAD Status BAD invalid Example OUT value of the Analog Input Function Block 1 with a GOOD status on the display a0001183 Measuring mo...

Page 41: ... 3 Select a group e g SYSTEM UNITS 4 Select a function group e g CONFIGURATION 5 Select a function e g UNIT VOLUME FLOW Change parameter enter numerical values OS select or enter enable code parameters numerical values F save your entries 6 Exit the function matrix Press and hold down Esc key X for longer than 3 seconds HOME position Repeatedly press Esc key X return step by step to HOME position ...

Page 42: ...f in the Description of Device Functions manual which is a separate part of these Operating Instructions Enabling the programming mode The function matrix can be disabled Disabling the function matrix rules out the possibility of inad vertent changes to device functions numerical values or factory settings A numerical code factory setting 83 has to be entered before settings can be changed If you ...

Page 43: ...ssage type The flowmeter assigns system error and process error to two error message types fault message or notice message in accordance with a predefined algorithm and classifies them accordingly Page 72 ff Serious system errors e g module defects are always identified and classed as fault messages by the measuring device Notice message The error in question has no effect on measurement currently...

Page 44: ...ad Software Device driver www fieldbus org CD ROM Endress Hauser order number 56003896 Device driver for the FF Host Systeme Sources for obtaining ABB FieldController 800 see FF standard device driver Allen Bradley Control Logix see FF standard device driver Emerson Delta V www easydeltav com Endress Hauser ControlCare see FF standard device driver Honeywell Experion PKS see FF standard device dri...

Page 45: ...t a simple function check on the fieldbus communication in the non hazardous area Function check using the local display optional Once the function checks have been successfully completed it is time to switch on the power sup ply The device is now operational The measuring device performs a number of power on self tests As this procedure progresses the following sequence of messages appears on the...

Page 46: ... configuration pro gram Ensure you use the correct system files Refer to the example on Page 36 The first time it is connected Promass 83 reports as follows E H_PROMASS_83_ xxxxxxxxxxx Tag name PD TAG 452B481051 xxxxxxxxxxx Device_ID Block structure Note The Promass 83 is supplied with the bus address 250 and is thus in the address range reser ved for readdressing of field devices between 248 and ...

Page 47: ...on of the Resource Block 6 Open the Resource Block 7 On delivery write protection is disabled so that you can access all the write parameters Check this status via the parameter WRITE_LOCK Write protection activated LOCKED Write protection deactivated NOT LOCKED Deactivate the write protection if necessary Page 37 8 Enter the desired block name optional Factory setting RESOURCE_ xxxxxxxxxxx 9 Set ...

Page 48: ...14 Enter the desired name for the Analog Input Function Block Factory setting ANALOG_INPUT_1_ xxxxxxxxxxx 15 Open the Analog Input Function Block 16 Set the operating mode in the parameter group MODE_BLK parameter TARGET to OOS i e block Out Of Service 17 Using the parameter CHANNEL select the process variable that is to be used as input variable for the function block algorithm scaling and limit ...

Page 49: ...unction Block Parameter CHANNEL selection of input value Selection 1 Mass flow Parameter L_TYPE Direct Parameter group XD_SCALE Parameter group OUT_SCALE 20 Use the following parameters to define the limit values for alarm and warning messages HI_HI_LIM limit value for the upper alarm HI_LIM limit value for the upper warning LO_LIM limit value for the lower warning LO_LO_LIM limit value for the lo...

Page 50: ...nal Instru ments is used to connect the function blocks to the desired control strategy generally graphi cally and then the sequence of the individual process control functions is specified F06 xxxFFxxx 20 xx xx xx 000 Fig 29 Connecting function blocks using the NI FBUS Configurator 23 After specifying the active LAS download all the data and parameters into the field device 24 Set the operating m...

Page 51: ...bes completely filled and at zero flow v 0 m s This can be achieved for example with shut off valves upstream and or downst ream of the sensor or by using existing valves and gates Fig 30 Normal operation valves 1 and 2 open Zero point adjustment with pump pressure valve 1 open valve 2 closed Zero point adjustment without pump pressure valve 1 closed valve 2 open Caution If the fluid is very diffi...

Page 52: ... in the Diagnosis Actual System Condition parameter 10 Close the configuration program Performing zeropoint adjustment using the local display k 1 Operate the system until operating conditions have settled 2 Stop the flow v 0 m s 3 Check the shut off valves for leaks 4 Check that operating pressure is correct 5 Using the local display select the ZEROPOINT ADJUSTMENT function in the function matrix...

Page 53: ... with fluid Make sure that the measuring tubes are completely filled and that liquids are free of gas bubbles 2 Wait until the temperature difference between fluid and measuring tube has equalised The time you have to wait for equalisation depends on the fluid and the temperature level 3 Open the configuration program and then the Resource Block 4 Use the WRITE_LOCK parameter to check whether hard...

Page 54: ...perform density adjustment as follows k HOME F R BASIC FUNCTIONS BASIC FUNCTIONS F PROCESSPARAMETER PROCESSPARAMETER F R ADJUSTMENT ADJUSTMENT N DENSITY SET VALUE Function No Function Setting to select P store with F 6483 DENSITY SET VALUE Use OS to enter the target density of the fluid and press F to save this value input range current density value 10 Press F to proceed to the next function 6484...

Page 55: ...uld now display Unlocked Customer 5 Empty pipe detection has to be disabled so that measurement can be performed even at low gas pressures Set the EPD Empty Pipe Detection parameter to OFF 6 On account of the low mass flow involved when gas flows are measured it is advisable not to use a low flow cutoff Set the Low Flow Cutoff Assign parameter to OFF 7 If the Low Flow Cutoff Assign parameter was n...

Page 56: ...n Setting to select P store with F 6420 EMPTY PIPE DETECTION Empty pipe detection has to be disabled so that measurement can be performed even at low gas pressures Option OFF Press F to return to EPD PARAMETER EPD PARAMETER S CONFIGURATION F ASSIGN LOW FLOW CUTOFF 6400 ASSIGN LOW FLOW CUTOFF On account of the low mass flow involved when gas flows are measured it is advisable not use a low flow cut...

Page 57: ... to CONFIGURATION CONFIGURATION O ADDITIONAL CONFIGURATION N UNIT REFERENCE DENSITY 0421 UNIT REFERENCE DENSITY Select the appropriate unit Press N to return to ADDITIONAL CONFIGURATION ADDITIONAL CONFIGURATION 2 xQ Esc MEASURED VARIABLES MEASURED VARIABLES R BASIC FUNCTIONS F PROCESSPARAMETER PROCESSPARAMETER F R REFERENCE PARAMETER REFERENCE PARAMETER F CORRECTED VOLUME CALCULATION 6460 CORRECTE...

Page 58: ...ual parameters and functions must be configured via the configuration program on measuring devices which do not have a local display Note The Quick Setup Commissioning has to be executed before the following Quick Setup is carried out F06 83PBxxxx 19 xx xx en 000 Fig 31 Quick Setup Commissioning only with local display 0420 0400 6461 0421 6462 6463 6464 0422 6460 3001 3001 0404 0402 2000 1002 B E ...

Page 59: ...o effect on the output values volume flow calculated mass flow totalizer which are transmitted via the FOUNDATION Fieldbus Only units not yet configured in the current Setup are offered for selection in each cycle The unit for mass volume and corrected volume is derived from the corresponding flow unit The YES option remains visible until all the units have been configured NO is the only option di...

Page 60: ... or volume measurement is not possible The flow ranges and measuring accuracy that apply to gas measurement are not the same as those for liquids Gas measurement commissioning with local display k This Gas Measurement Quick Setup menu guides the user systematically through all the device functions that have to be configured for measuring operations with gas The Gas measurement Quick Setup menu can...

Page 61: ...OW CUTOFF On account of the low mass flow involved when gas flows are mea sured it is advisable not use a low flow cutoff Setting OFF 6402 LOW FLOW CUTOFF ON VALUE If the ASSIGN LOW FLOW CUTOFF function was not set to OFF the following applies Setting 0 0000 unit User input Flow rates for gas measurements are low so the value for the switch on point low flow cutoff must be correspondingly low 6403...

Page 62: ...eturns you to the higher selection level Application examples After commissioning the current measuring point parameters can be saved to the T DAT as a bak kup If the transmitter is replaced for some reason the data from the T DAT can be loaded into the new transmitter EEPROM Note If the target device has an older software version the message TRANSM SW DAT is displayed during start up Then only th...

Page 63: ... connections can also be used for gas purging gas detection The following instructions apply to handling sensors with purge or pressure monitoring connections Do not open the purge connections unless the containment can be filled immediately with a dry inert gas Use only low gauge pressure to purge Maximum pressure 5 bar 6 5 Data storage device DAT At Endress Hauser the term HistoROM refers to var...

Page 64: ...6 Commissioning Proline Promass 83 FOUNDATION Fieldbus 64 Endress Hauser ...

Page 65: ...essential to take the inside diameters of measuring tube and process connection into account See also Technical Information Page 112 Replacing seals Under normal circumstances fluid wetted seals of the Promass A and Promass M sensors do not require replacement Replacement is necessary only in special circumstances for example if aggres sive or corrosive fluids are incompatible with the seal materi...

Page 66: ...7 Maintenance Proline Promass 83 FOUNDATION Fieldbus 66 Endress Hauser ...

Page 67: ...efine the following specifications Approvals Degree of protection version Cable entries Display power supply operation Software Outputs inputs 83XXX XXXXX Accessory Description Order code Mounting set for trans mitter Mounting set for remote version Suitable for Wall mounting Pipe mounting Installation in control panel Mounting set for aluminium field housing Suitable for pipe mounting 3 4 3 DK8WM...

Page 68: ...Fieldtool service program for the configuration and diagnosis of Proline flowmeters The Proline flowme ters are accessed via a service interface or via the service interface FXA 193 Contents of the ToF Tool Fieldtool Package Commissioning maintenance analysis Configuring flowmeters Service functions Visualisation of process data Trouble shooting Controlling the Fieldcheck tester simulator Contact ...

Page 69: ...splay module is correctly plugged into the amplifier board Page 85 87 2 Display module defective order spare parts Page 83 3 Measuring electronics defective order spare parts Page 83 Display texts are in a foreign lan guage Switch off power supply Press and hold down both the keys and switch on the measuring device The display text will appear in English default and is displayed at maximum contras...

Page 70: ...meter DD_REV Example with local display Display in the DEVICE REVISION 6243 function 02 Display in the DD REVISION 6244 function 01 Required Device Description files DD 0201 sym 0201 ffo Problems with configuration of function blocks Transducer Block The operating mode cannot be set to AUTO Check whether the operating mode of the Resource Block is in AUTO mode Parameter group MODE_BLK parameter TA...

Page 71: ...cess to parameter 1 Parameters that only display values or settings cannot be modified 2 Hardware write protection is enabled Deactivate the write protection Page 37 Note You can use the parameter WRITE_LOCK in the Resource Block to check whe ther hardware write protection is activated or deactivated LOCKED write protection enabled activated UNLOCKED no write protection deactivated 3 The block ope...

Page 72: ... Simulations and positive zero return on the other hand are identified as notice messages only Error messages in the FF configuration programs see Table In the Promass 83 system and process errors are recognised and reported in the Transducer Block Such errors are displayed via the following parameters specified in the FOUNDATION Fieldbus spe cification BLOCK_ERR Transducer Error Detailed informat...

Page 73: ...32 Device status message FF S DAT data inconsistent Err No 032 Local display S SENSOR SW DAT 032 Quality BAD OUT QUALITY BAD Cause Error accessing the calibration values stored in the S DAT Remedy 1 Check whether the S DAT is correctly plugged into the amplifier board Page 85 87 2 Replace the S DAT if it is defective Spare parts Page 83 Check the spare part set number to ensure that the new replac...

Page 74: ...ity BAD OUT QUALITY BAD Cause The I O board and the amplifier board are not compatible Remedy Use only compatible modules and boards Check the compatibility of the modules used Check the Spare part set number Hardware revision code Substatus Device failure OUT SUBSTATUS Device Failure BLOCK_ERR Device needs maintenance now BLOCK_ERR Input Failure faulty input value from Transducer Block Transducer...

Page 75: ...pare parts Page 83 Check the spare part set number to ensure that the new replacement DAT is compatible with the measu ring electronics 3 Replace measuring electronics boards if necessary Spare parts Page 83 Substatus Device failure OUT SUBSTATUS Device Failure BLOCK_ERR Device needs maintenance now BLOCK_ERR Input Failure faulty input value from Transducer Block Transducer_Error Electronics failu...

Page 76: ...lue from Transducer Block Transducer_Error Mechanical failure 381 Device status message FF Tube temperatur sensor defect Err No 381 Local display S FLUIDTEMP MIN 381 Quality BAD OUT QUALITY BAD Cause The temperature sensor on the measu ring tube is likely defective Remedy Check the following electrical connections before you contact your Endress Hauser service organisation Verify that the sensor s...

Page 77: ...ause One of the measuring tube exciter coils inlet or outlet is likely defective Remedy Check the following electrical connections before you contact your Endress Hauser service organisation Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 85 87 Remote version Check sensor and transmitter termi nal connections No 4 5 6 and 7 Page 27 Substatus Sensor ...

Page 78: ...ctions are possible Remedy Wait until process is finished Substatus Sensor failure OUT SUBSTATUS Sensor Failure BLOCK_ERR Device needs maintenance now BLOCK_ERR Input Failure faulty input value from Transducer Block Transducer_Error Mechanical failure 586 Device status message FF No fluid continuation Err No 586 Local display P OSC AMP LIMIT 586 Quality BAD OUT QUALITY BAD Cause The fluid properti...

Page 79: ...splay BASIC FUNCTIONS SYSTEM PARAMETERS CONFIGURATI ONS POS ZERO RETURN OFF Substatus Non specific OUT SUBSTATUS Non specific 691 Device status message FF Simulation of response to error Err No 691 Local display S SIM FAILSAFE 691 Quality UNCERTAIN OUT QUALITY UNCERTAIN Cause Simulation of response to error out puts is active Remedy Switch off simulation FF not possible Local display SUPERVISION S...

Page 80: ...nt continues to work correctly Remedy In particular with outgassing fluids and or increased gas content the follo wing measures are recommended to increase system pressure 1 Install the instrument at the outlet side of a pump 2 Install the instrument at the lowest point of an ascending pipeline 3 Install a flow restriction e g redu cer or orifice downstream from the instrument Substatus Non specif...

Page 81: ...ring range will be exceeded Remedy Reduce flow Substatus Non specific OUT SUBSTATUS Non specific 731 Device status message FF Zero point adjustment is not possible Err No 731 Local display P ADJ ZERO FAIL 731 Quality UNCERTAIN OUT QUALITY UNCERTAIN Cause The zero point adjustment is not possi ble or has been cancelled Remedy Make sure that zero point adjustment is carried out at zero flow only v 0...

Page 82: ...ter or increase the value for the switching point of low flow cutoff FF Transducer Block Parameter Low Flow Cutoff On Value Local display HOME BASIC FUNCTION PROCESSPARAMETER CONFIGURATION ON VAL LF CUTOFF The fault cannot be rectified or some other fault not described above has occurred In these instances please contact your Endress Hauser service organisation The following options are available ...

Page 83: ...r service organisation by providing the serial number printed on the transmitter s nameplate see Page 9 Spare parts are shipped as sets comprising the following parts Spare part Additional parts small items threaded fasteners etc Mounting instructions Packaging F06 83xFFxxx 03 06 06 xx 002 Fig 34 Spare parts for Promass 83 transmitter field and wall mount housings 1 Power unit board 85 260 V AC 20...

Page 84: ...e carried out in accordance with the manufacturer s specifications 1 Remove the cover of the electronics compartment 2 Remove the local display 1 as follows Press in the latches 1 1 at the side and remove the display module Disconnect the ribbon cable 1 2 of the display module from the amplifier board 3 Remove the screws and remove the cover 2 from the electronics compartment 4 Remove power unit b...

Page 85: ...cal display 1 1 Latch 1 2 Ribbon cable display module 2 Screws of electronics compartment cover 3 Aperture for installing removing boards 4 Power unit board 5 Amplifier board 5 1 Signal cable sensor 5 2 Excitation current cable sensor 5 3 S DAT sensor data memory 5 4 T DAT transmitter data memory 6 I O board type FOUNDATION Fieldbus 4 5 6 3 3 3 2 1 1 2 5 1 5 3 5 4 5 2 1 1 ...

Page 86: ...Remove the screws and open the hinged cover 1 of the housing 2 Remove the screws securing the electronics module 2 Then push up electronics module and pull it as far as possible out of the wall mount housing 3 Disconnect the following cable plugs from amplifier board 7 Unplug sensor signal cable 7 1 including S DAT 7 3 Unplug excitation current cable 7 2 Gently disconnect the plug i e without movi...

Page 87: ...sing cover 2 Electronics module 3 Ribbon cable display module 4 Screws of electronics compartment cover 5 Aperture for installing removing boards 6 Power unit board 7 Amplifier board 7 1 Signal cable sensor 7 2 Excitation current cable sensor 7 3 S DAT sensor data memory 7 4 T DAT transmitter data memory 8 I O board type FOUNDATION Fieldbus 3 4 1 2 3 6 7 8 5 5 7 1 7 3 7 4 7 2 5 ...

Page 88: ... replacing the fuse is as follows 1 Switch off power supply 2 Remove the power unit board Page 84 86 3 Remove cap 1 and replace the device fuse 2 Use only fuses of the following type Power supply 20 55 V AC 16 62 V DC 2 0 A slow blow 250 V 5 2 x 20 mm Power supply 85 260 V AC 0 8 A slow blow 250 V 5 2 x 20 mm Ex rated devices see the Ex documentation 4 Assembly is the reverse of the disassembly pr...

Page 89: ...oaded under www tof fieldtool endress com Up Download über ToF Tool Fieldtool package 50098622 05 04 03 2003 Amplifier 1 05 XX Software adaptions 08 2002 Amplifier 1 04 XX Software expansion Promass E 50098622 01 03 04 2002 Amplifier 1 02 02 Software expansion Promass H 50098622 04 02 03 2002 Communication module 1 01 00 Software adaptions Unification of the FOUNDATION Fieldbus Soft ware Prosonic ...

Page 90: ...9 Trouble shooting Proline Promass 83 FOUNDATION Fieldbus 90 Endress Hauser ...

Page 91: ...r and a sensor Promass 83 transmitter Promass F M E A H or I sensor Two versions are available Compact version transmitter and sensor form a single mechanical unit Remote version transmitter and sensor are installed separately 10 1 3 Input Measured variable Mass flow proportional to the phase difference between two sensors mounted on the measuring tube to register a phase shift in the oscillation ...

Page 92: ...ue for liquid kg h ρ G Gas density in kg m3 for process conditions x 160 Promass F DN 8 100 M I x 250 Promass F DN 150 250 x 225 Promass E x 32 Promass A Here gmax G can never be greater than gmax F DN Range for full scale values liquids gmin F gmax F 8 0 2000 kg h 15 0 6500 kg h 15 0 18000 kg h 25 0 18000 kg h 25 0 45000 kg h 40 0 45000 kg h 40 0 70000 kg h 50 0 70000 kg h DN 15 25 40 FB Full bor...

Page 93: ... 4 Outputs FOUNDATION Fieldbus Output signal Physical data transmission Physical Layer Type Fieldbus interface to IEC 61158 2 MBP corresponds to device profile type 512 of the FOUNDATION Fieldbus specification type 512 standard data transfer 9 mA symmetrical separate supply to field device 4 wire intrinsically safe execution of the FF interface FISCO with integral polarity protection Signal on ala...

Page 94: ...screte Output Function Block 780 50 Block Process variable Channel parameter AI Block Transducer Block Mass flow 1 Volume flow 2 Corrected volume flow 3 Density 4 Reference density 5 Temperature 6 Totalizer 1 7 Totalizer 2 8 Totalizer 3 9 Status change Action Discrete state 0 Discrete state 1 reserved Discrete state 0 Discrete state 2 Positive zero return ON Discrete state 0 Discrete state 3 Posit...

Page 95: ...reads for cable entries 1 2 NPT G 1 2 Connecting cable for remote version Cable entry M20 x 1 5 8 12 mm Threads for cable entries 1 2 NPT G 1 2 Cable specifications remote version 6 x 0 38 mm2 PVC cable with common shield and individually shielded cores Conductor resistance 50 Ω km Capacitance core shield 420 pF m Cable length max 20 m Permanent operating temperature max 105 C Power consumption AC...

Page 96: ...ability measured value x 100 o r Volume flow liquid Promass F 0 15 zero point stability measured value x 100 o r Promass M A 0 25 zero point stability measured value x 100 o r Promass E 0 45 zero point stability measured value x 100 o r Promass H I 0 50 zero point stability measured value x 100 o r o r of reading Zero point stability Promass F M E Zero point stability Promass A DN Max full scale v...

Page 97: ...H 0 0010 g cc Promass I 0 0020 g cc Special density calibration optional not for high temperature version Calibration range 0 8 1 8 g cc 5 80 C Promass F 0 001 g cc Promass M A H 0 002 g cc Promass I 0 004 g cc Standard calibration Promass F 0 01 g cc Promass M E A H I 0 02 g cc Temperature 0 5 C 0 005 x T T fluid temperature in C DN Maximum full scale value kg h or l h Zero point stability Promas...

Page 98: ...tability 0 05 1 2 x zero point stability measured value x 100 o r Repeatability 0 05 1 2 0 053 Density measurement liquid Promass F 0 00025 g cc 1 g cc 1 kg l Promass M H E A 0 0005 g cc Promass I 0 001 g cc Temperature measurement 0 25 C 0 0025 x T T fluid temperature in C Influence of medium temperature When there is a difference between the temperature for zero point adjustment and the process ...

Page 99: ...le Max 20 meters remote version System pressure see Page 15 10 1 8 Operating conditions Environment Ambient temperature Standard 20 60 C sensor transmitter Optional 40 60 C sensor transmitter Note Install the device at a shady location Avoid direct sunlight particularly in warm climatic regions At ambient temperatures below 20 C the readability of the display may be impaired Storage temperature 40...

Page 100: ...D 06 en Technical Information Promass 80 83 A TI 054D 06 en Technical Information Promass 80 83 H I TI 052D 06 en Pressure ranges of secondary containment Promass F DN 8 50 40 bar or 600 psi DN 80 25 bar or 375 psi DN 100 150 16 bar or 250 psi DN 250 10 bar or 150 psi Promass M 100 bar or 1500 psi Promass E No secondary containment Promass A 25 bar or 375 psi Promass H DN 8 15 25 bar or 375 psi DN...

Page 101: ...mass flow kg s ρ fluid density kg m3 d inside diameter of measuring tubes m K K2 constants depending on nominal diameter 1 To compute the pressure loss for gases always use the formula for Re 2300 Reynolds number Re 2300 1 Re 2300 p pressure loss mbar υ kinematic viscosity m2 s mass flow kg s ρ fluid density kg m3 d inside diameter of measuring tubes m K K3 constants depending on nominal diameter ...

Page 102: ...90 107 15 8 30 10 3 5 80 106 1 90 107 10 60 105 25 12 00 10 3 1 90 106 6 40 106 4 50 105 40 17 60 10 3 3 50 105 1 30 106 1 30 105 50 26 00 10 3 7 00 104 5 00 105 1 40 104 80 40 50 10 3 1 10 104 7 71 104 1 42 104 100 51 20 10 3 3 54 103 3 54 104 5 40 103 150 68 90 10 3 1 36 103 2 04 104 6 46 102 DN 50 DN 40 DN 25 DN 8 10000 1000 100 10 1 0 1 0 001 0 01 0 1 1 10 100 1000 DN 15 DN 80 DN 100 mbar t h ...

Page 103: ... 10 3 5 2 107 8 6 107 1 7 107 15 8 55 10 3 5 3 106 1 7 107 9 7 105 25 11 38 10 3 1 7 106 5 8 106 4 1 105 40 17 07 10 3 3 2 105 1 2 106 1 2 105 50 25 60 10 3 6 4 104 4 5 105 1 3 104 80 38 46 10 3 1 4 104 8 2 104 3 7 103 High pressure version 8 4 93 10 3 6 0 107 1 4 108 2 8 107 15 7 75 10 3 8 0 106 2 5 107 1 4 106 25 10 20 10 3 2 7 106 8 9 106 6 3 105 DN 50 DN 40 DN 25 DN 8 10000 1000 100 10 1 0 1 0...

Page 104: ...Fig 41 Pressure loss diagram for water DN d m K K1 K2 8 5 35 10 3 5 70 107 7 91 107 2 10 107 15 8 30 10 3 7 62 106 1 73 107 2 13 106 25 12 00 10 3 1 89 106 4 66 106 6 11 105 40 17 60 10 3 4 42 105 1 35 106 1 38 105 50 26 00 10 3 8 54 104 4 02 105 2 31 104 DN 50 DN 40 DN 25 DN 8 10000 1000 100 10 1 0 1 0 001 0 01 0 1 1 10 100 1000 DN 15 mbar t h ...

Page 105: ...00 Fig 42 Pressure loss diagram for water 1 Standard version 2 High pressure version DN d m K K1 K3 1 1 10 10 3 1 2 1011 1 3 1011 0 2 1 80 10 3 1 6 1010 2 4 1010 0 4 3 50 10 3 9 4 108 2 3 109 0 High pressure version 2 1 40 10 3 5 4 1010 6 6 1010 0 4 3 00 10 3 2 0 109 4 3 109 0 mbar kg h 1 2 DN 2 10000 1000 100 10 1 0 1 1 10 100 1000 DN 4 DN 1 ...

Page 106: ...m for water DN d m K K1 K3 8 8 51 10 3 8 04 106 3 28 107 1 15 106 15 12 00 10 3 1 81 106 9 99 106 1 87 105 25 17 60 10 3 3 67 105 2 76 106 4 99 104 40 25 50 10 3 8 75 104 8 67 105 1 22 104 50 40 5 10 3 1 35 104 1 72 105 1 20 103 Pressure loss data includes interface between measuring tube and piping 1000 100 10 1 0 1 0 01 0 1 1 10 100 mbar t h DN 40 DN 50 DN 25 DN 15 DN 8 ...

Page 107: ... 10 3 2 3 106 1 3 107 23 33 104 15 1 17 07 10 3 4 1 105 3 3 106 0 01 104 25 17 07 10 3 4 1 105 3 3 106 5 89 104 25 1 25 60 10 3 7 8 104 8 5 105 0 11 104 40 25 60 10 3 7 8 104 8 5 105 1 19 104 40 1 35 62 10 3 1 3 104 2 0 105 0 08 104 50 35 62 10 3 1 3 104 2 0 105 0 25 104 Pressure loss data includes interface between measuring tube and piping 1 DN 15 25 40 FB Full bore versions of Promass I 1000 10...

Page 108: ...ically nickel plated DN 80 stainless steel Promass E A H I acid and alkali resistant outer surface stainless steel 1 4301 304 Promass F DN 8 15 25 40 50 80 100 150 Compact version in kg 11 0 12 0 14 0 19 0 30 0 55 0 96 0 154 0 High temperature compact version in kg 14 7 30 7 55 7 Remote version in kg 9 0 10 0 12 0 17 0 28 0 53 0 94 0 152 0 High temperature remote version in kg 13 5 29 5 54 5 Proma...

Page 109: ...IS Hygienic coupling DIN 11851 SMS 1145 stainless steel 1 4404 316L Couplings ISO 2853 DIN 11864 1 stainless steel 1 4404 316L Tri Clamp OD Tubes stainless steel 1 4404 316L Process connections Promass M high pressure version Connector stainless steel 1 4404 316L Couplings stainless steel 1 4401 316 Process connections Promass E Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 Stainless steel 1 440...

Page 110: ...Promass M DN 8 50 titanium grade 9 DN 80 titanium grade 2 Promass M high pressure version titanium grade 9 Promass E stainless steel 1 4539 904L Promass A stainless steel 1 4539 904L Alloy C 22 2 4602 N 06022 Promass H zirconium 702 R 60702 Promass I titanium grade 9 Seals Promass F E H I welded process connections without internal seals Promass M Viton EPDM silicon Kalrez FEP jacketed not for gas...

Page 111: ... in a separate docu mentation which is available upon request Sanitary compatibility 3A authorization all measuring systems except Promass H EHEDG tested Promass A and Promass I only Pressure device approval Flow meters with a nominal diameter smaller or equal DN 25 are covered by Art 3 3 of the Euro pean directive 97 23 EG Pressure Equipment Directive and are designed according to sound engineer ...

Page 112: ...3 Ordering information The Endress Hauser service organisation can provide detailed ordering information and informa tion on specific order codes on request 10 1 14 Accessories Various accessories which can be ordered separately from Endress Hauser are available for the transmitter and the sensor see Page 67 The Endress Hauser service organisation can provide detailed information on the order code...

Page 113: ...isplay and operating elements 38 Display of error messages 43 Readings displayed 39 Startup messages 45 Turning the display 23 Documentation additional 112 E Electrical connection Cable specifications remote version 27 Cable specifications for fieldbus 25 Degree of protection 32 Post connection check checklist 33 Remote version 27 Transmitter 28 Electronics boards removing installing Field housing...

Page 114: ...uns 19 Output signal 93 Output variables 93 P Performance characteristics Influence of fluid pressure 98 Influence of fluid temperature 98 Maximum measured error 96 Reference operating conditions 96 Repeatability 98 Post installation check checklist 23 Power consumption 95 Power supply see Supply Power supply failure 95 Pressure device approval 111 Pressure loss formulas pressure loss diagrams 101...

Page 115: ...AT HistoROM 63 Technical data 91 Temperature ranges Ambient temperature 99 Fluid temperature 100 Storage temperature 99 Thermal insulation general notes 19 ToF Tool Fieldtool Package 68 Transmitter Electrical connection 28 Installing the wall mount housing 21 Turning the field housing aluminum 20 Turning the field housing stainless steel 20 Transporting the sensor 13 Trouble shooting and remedy 69...

Page 116: ...Index Proline Promass 83 FOUNDATION Fieldbus 116 Endress Hauser ...

Page 117: ...EN CLEANED AND DECONTAMINATED ACC TO GOOD INDUSTRIAL PRACTICES AND IS IN COMPLIANCE WITH ALL REGULATIONS 4HIS EQUIPMENT POSES NO HEALTH OR SAFETY RISKS DUE TO CONTAMINATION 4YPE OF DEVICE SENSOR 3ERIAL NO EDIUM CONCENTRATION 4EMPERATURE 0RESSURE LEANED WITH ONDUCTIVITY 6ISCOSITY 5 PLGLE FGLRQ DMP KCBGSK SQCB MARK THE APPROPRIATE HINTS RADIOACTIVE EXPLOSIVE CAUSTIC POISONOUS HARMFUL TO HEALTH BIOLO...

Page 118: ...www endress com worldwide BA065D 06 en 12 04 50098623 FM SGML 6 0 ...