Endress+Hauser Prosonic M FMU44, Operating Instructions Manual

Page 1: ...Products Solutions Services Operating Instructions Prosonic M FMU44 HART Ultrasonic measuring technology BA01965F 00 EN 01 22 00 71574097 2022 04 04 ...

Page 2: ...Prosonic M FMU44 HART 2 Endress Hauser Order code Ext ord cd Ser no www endress com deviceviewer Endress Hauser Operations App XXXXXXXXXXXX XXXXX XXXXXX XXX XXXX XX Serial number 1 3 2 A0023555 ...

Page 3: ...d function of the operating menu 19 7 3 Access to the operating menu via the local display 20 7 4 Access to the operating menu via the operating tool 22 7 5 Locking or enabling parameter configuration 23 8 System integration 23 8 1 4 to 20 mA output with HART protocol 23 9 Commissioning 25 9 1 Function check 25 9 2 Switching on the measuring device 25 9 3 Connecting via FieldCare 26 9 4 Configurin...

Page 4: ...ult in minor or medium injury NOTICE This symbol contains information on procedures and other facts which do not result in personal injury 1 2 2 Electrical symbols Ground connection Grounded clamp which is grounded via a grounding system Protective earth PE Ground terminals which must be grounded prior to establishing any other connections The ground terminals are located on the inside and outside...

Page 5: ...structions document is located under the housing cover of the device The most important functions of the menu are summarized in this document Description of Device Parameters BA Reference manual for parameters contains a detailed explanation of each individual parameter in the operating menu The description helps individuals who perform specific configurations throughout the entire operating life ...

Page 6: ...lations 2 4 Operational safety Risk of injury Operate the device only if it is in proper technical condition free from errors and faults The operator is responsible for ensuring failure free operation of the device Modifications to the device Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers If despite this modifications are required consult with Endr...

Page 7: ...device is installed and used as described in the Operating Instructions Provide additional protection for the device and data transfer to from the device IT security measures defined in the plant owner operator s own security policy must be implemented by plant owners operators themselves 3 Product description 3 1 Product design 1 1 3 3 2 2 A0038203 1 Product design 1 T12 or F12 housing with cover...

Page 8: ... If one of these conditions is not satisfied contact your Sales Center 4 2 Product identification The device can be identified in the following ways Nameplate specifications Extended order code with breakdown of the device features on the delivery note Enter serial number from nameplates in W M Device Viewer www endress com deviceviewer All of the information on the measuring device and on the sco...

Page 9: ...y of the device to ensure that the device does not tilt or slip Follow the safety instructions and transport conditions for devices weighing more than 18 kg 39 6 lb IEC 61010 5 Mounting 5 1 Mounting requirements 5 1 1 Installation conditions for the sensor for level measurements 3 4 1 5 6 D r 7 1 6 2 A0038210 4 Installation requirements 1 Distance to the vessel wall of the vessel diameter 2 Use of...

Page 10: ...The angle α is defined as the beam angle At α the energy density of the ultrasonic wave reaches half the value of the maximum energy density Ultrasonic waves are also emitted outside the signal beam and can be reflected off interfering installations 5 1 3 Narrow shafts uneven shaft walls 1 A0038233 6 Installation in narrow shafts with very uneven shaft walls 1 Venting hole Strong interference echo...

Page 11: ...the sensor membrane so that it is parallel to the surface of the water Observe the installation clearance of the flume or weir Enter the flow level Q h curve linearization curve via the FieldCare operating program or manually via the local display 1 x b b BD A E B C V H max F 0 0 A0038222 7 Khafagi Venturi flume example A Khafagi Venturi flume B Upstream side C Downstream side BD Blocking distance...

Page 12: ... example BD Blocking distance of the sensor E Empty calibration enter during commissioning F Full calibration Hmax Maximum upstream level 5 1 5 Mounting examples A B A0038822 9 Mounting examples A Mounting with universal flange e g hazardous area Zone 20 B Mounting with mounting bracket non hazardous area Zone 20 ...

Page 13: ...α 11 Blocking distance BD 0 5 m 1 6 ft Maximum range for liquids 20 m 66 ft Maximum range for bulk solids 10 m 33 ft 5 2 2 Blocking distance NOTICE If the blocking distance is undershot this may cause a device malfunction Mount the measuring device high enough that the blocking distance is not reached at the maximum fill level Define the safety distance SD If the level enters the safety distance S...

Page 14: ...s Smooth interior surfaces in pipe nozzle Remove any edges or welded joints and burr on the inside of the tank side nozzle end To minimize disturbing factors nozzle with an angled socket edge ideally 45 Observe maximum nozzle length Maximum nozzle length 400 mm 15 7 in for the following nozzle diameters DN150 6 DN200 8 DN250 10 DN300 12 5 2 3 Safety distance The device generates a warning or alarm...

Page 15: ...y with the measuring point specifications After aligning the housing is the process seal on the nozzle or flange free from damage For example Supply voltage Ambient temperature Process temperature Process pressure Ambient temperature range Measuring range Are the measuring point number and labeling correct visual inspection Is the measuring device adequately protected against precipitation and dir...

Page 16: ... is fitted Remove the cable from the display 4 5 6 A0038243 A0038252 A0038253 Pull out the terminal module slightly using the pull loop Avoid moisture in the housing provide a loop to allow moisture to drain off 7 8 9 A0038254 A0038706 A0047499 Connect the cable shield to the ground terminal in the connection compartment Tighten the cable gland 10 Close the connection compartment 11 Switch on the ...

Page 17: ...shield to the ground terminal in the connection compartment Tighten the cable gland 6 Close the housing 7 Switch on the power supply 6 3 Terminal assignment 2 4 3 1 2 3 4 L L I I 1 A0019269 13 Terminal assignment for two wire version 1 Supply voltage 2 Test terminal to test the signal current 3 PAL potential equalization 4 4 20 mA HART Connect the connecting line to the screw terminals in the conn...

Page 18: ...ltage 14 to 30 V Current consumption 20 mA terminal voltage 8 to 30 V Ex d Current consumption 4 mA terminal voltage 14 to 30 V Current consumption 20 mA terminal voltage 11 to 30 V Fixed current terminal voltage directly at the device User configurable e g for solar powered operation measured value via HART Standard Current consumption 11 mA terminal voltage 10 to 36 V Ex ia Current consumption 1...

Page 19: ...supply voltage match the specifications on the nameplate No reverse polarity terminal assignment correct Do the cables used comply with the requirements Are the cable glands tightened correctly Is the cable gland leak tight Is the housing cover screwed down If required Has the protective ground connection been established If supply voltage is present is the device operational and does a screen app...

Page 20: ... display 7 3 1 Display 4 1 6 3 5 2 A0047443 15 Measured value display 1 Label e g measured value 2 Symbol 3 Value and unit e g 43 2 4 Position in menu e g 000 5 Bar graph 6 Position in menu The bar graph corresponds to the measured value The bar graph is divided into 10 bars Each completely filled bar represents 10 of the set span 1 A0047444 16 Group selection 1 Picklist of function groups e g bas...

Page 21: ...e 1 Operating keys Navigate up in the picklist Edit the numerical values within a function Navigate down in the picklist Edit the numerical values within a function Simultaneously Navigate to the left within a function group Navigate to the right within a function group Confirm entry Simultaneously or Set the contrast of the liquid crystal display Simultaneously Lock or unlock the hardware After a...

Page 22: ... next character and continue editing until you have entered the entire value 3 If a symbol appears at the cursor press to accept the value entered Editing mode inactive 4 If a symbol appears at the cursor press to return to the previous character 5 Press simultaneously to quit entry mode Editing mode inactive Return to group selection 5 Press select the next Function 6 Press once simultaneously re...

Page 23: ... Hardware locking only possible via the display press again simultaneously Hardware unlocking via communication is not possible 8 System integration 8 1 4 to 20 mA output with HART protocol 8 1 1 Operation via Field Xpert Compact flexible and robust industrial handheld terminal for remote configuration and for obtaining measured values via the HART current output or FOUNDATION Fieldbus For details...

Page 24: ...0 View in the FieldCare operating program Select the function groups and functions of the device via the navigation bar Enter parameters in the input window Click the parameter names and call up exact explanations via the help pages Signal analysis with envelope curve The Envelope curve view offers convenient ways to analyze the envelope curve 21 Signal analysis with envelope curve view in the Fie...

Page 25: ...er and labeling correct visual inspection Is the measuring device adequately protected against precipitation and direct sunlight 9 1 2 Post connection check Are the device or cables undamaged visual inspection Do the mounted cables have adequate strain relief Does the supply voltage match the specifications on the nameplate No reverse polarity terminal assignment correct Do the cables used comply ...

Page 26: ... with the local display 9 4 Configuring the measuring device 9 4 1 Basic setup F E BD SD A0038238 22 Parameters for the correct operation of the device BD Blocking distance SD Safety distance E Empty calibration zero F Full calibration measuring span All the functions are grouped together in the Basic setup 00 function group When you have completed your entries for a function the next function app...

Page 27: ...pe function A Dome ceiling B Horizontal cyl C Bypass or stilling well ultrasound guide pipe D No ceiling e g dumps open levels basins flume E Sphere F Flat ceiling Medium properties function 003 Selection Unknown e g pasty media such as greases creams gels etc Liquid Bulk solids grain size 4 mm powder Bulk solids grain size 4 mm coarse Process cond function 004 Selection ...

Page 28: ...ble measured value accurate measurement slow response time Turb surface For storage and buffer tanks with turbulent surfaces due to free filling mixing nozzles or small bottom agitators Emphasis on filters to stabilize the input signal Steady measured value medium response time Add agitator For agitated surfaces due to agitators e g vortex formation Large values are set for filters to stabilize th...

Page 29: ... operation of the device D Distance sensor membrane product E Empty calibration zero point F Full calibration measuring span L Level BD Blocking distance SD Safety distance Empty calibration function 005 Specify the distance E from the sensor membrane reference point of the measurement to the minimum level zero point Torispherical head or conical outlets the zero point should not be lower than the...

Page 30: ...vel L Check whether the values displayed match the actual distance level Check distance function 051 Start the mapping process A B A0038449 26 Example of mapping A Distance too small B Distance Ok Selection and description Distance ok the correct distance is displayed Any echoes closer to the sensor will be suppressed by the subsequent interference echo suppression mapping Dist too small the displ...

Page 31: ...evel The following situations can occur Distance and level correct Basic setup completed Distance and level incorrect perform another mapping in the Check distance 051 function Distance is correct but the level is incorrect check the value in the Empty calibration 005 function Return to group selection After the mapping has been recorded the basic setup is finished and the device automatically ret...

Page 32: ...cally no interference echoes in front of the actual level signal Interference echoes must be below the mapping curve 1 2 3 4 5 6 7 A0038455 27 Envelope curve 1 Full calibration 2 Quality of the evaluated echo 3 Marking for the evaluated echo 4 Empty calibration 5 Display end value 6 Distance of the evaluated echo 7 Display start value 1 2 3 A0038456 28 Envelope curve and mapping 1 Mapping 2 Interf...

Page 33: ...o 3 Exiting the navigation 1 Press repeatedly Cyclically run through the various modes of the envelope curve navigation 2 Press simultaneously The set increases and shifts are retained 3 Activate the Recording curve 0E2 function again Standard display is shown 10 Diagnostics and troubleshooting 10 1 Present error Display Error symbol in Measured value display 000 Diagnostics 0A function group Pres...

Page 34: ...load error Check the connection Start downloading again A111 A113 A114 A115 A121 A125 A155 A164 A171 Electronics defective Perform a reset Check system for EMC If the alarm persists after a reset replace the electronics A231 Sensor defect Check connection Change sensor A502 Sensor not recognized Replace the sensor and or electronics A512 Recording of mapping Alarm ends after a few seconds A521 New...

Page 35: ...Simulation on Switch off the simulation mode Output 06 function group Simulation 065 function W681 Current out of range Perform the basic setup Check linearization W691 Noise filling 10 5 Application errors Error Measured value 000 incorrect measured distance 008 correct Example 100 F 0 t A B D 008 E A0038459 A Expected result B Error occurred 1 Check Empty calibration 005 and Full calibration 006...

Page 36: ...measured value when filling or emptying Example 100 0 t A B A0038460 A Expected result B Error occurred 1 Perform mapping 2 Clean sensor 3 Select a better installation position 4 If very large interference echoes occur simultaneously select Off in the Detection window 0A7 function Error If the surface is turbulent the measured value jumps sporadically to higher levels Turbulent e g when filling em...

Page 37: ...ator 3 Increase the output damping 058 4 Select another installation position and or a larger sensor Error During filling or emptying the measured value drops Example 100 0 A B t A0038463 A Expected result B Error occurred 1 Check the tank shape and correct it Dome ceiling or Horizontal cyl 2 If possible do not select an installation position in the middle 3 If necessary use a stilling well ultras...

Page 38: ...inearization switches to linear table values are retained Switch the table in the Linearization 04 function group Linearization 041 function back on Navigation Diagnostics 0A function group Reset 0A3 function Enter the number 333 5 point linearity protocol The parts of the measuring unit sensor and electronics are harmonized with one another Accuracy is optimized for the specified range The Zero d...

Page 39: ...2006 Valid from documentation version BA237F 00 en 07 06 Detection window added Version 07 06 Software changes Detection window function added Compatible with ToF tool from version 4 50 HART Communicator DXR375 with Rev 1 DD 1 11 Maintenance 11 1 Maintenance schedule As a general rule no specific maintenance work is required 11 2 Maintenance tasks 11 2 1 Cleaning When cleaning the exterior always ...

Page 40: ...tronics module has been replaced the parameters can be downloaded to the device again via the communication interface For this the data must have been uploaded to the PC beforehand using FieldCare You can continue measuring without performing a new calibration Only a linearization and the interference echo suppression need to be performed again 12 2 3 Return The requirements for safe device return...

Page 41: ... 2 Separate housing FHX40 IP 65 3 Cable 4 Pipe Technical data Cable length 20 m 66 ft fixed length with cast on connectors Temperature range T6 40 to 60 C 40 to 140 F Temperature range T5 40 to 75 C 40 to 167 F Degree of protection IP65 67 housing IP68 cable according to IEC 60529 Dimensions mm in 122 x 150 x 80 4 8 x 5 91 x 3 15 Materials Housing cover AlSi12 Screw V2A Ground terminal CuZn nickel...

Page 42: ...e CDI interface Common Data Interface of Endress Hauser devices to the USB port of a computer Order number 51516983 Accessory ToF Adapter FXA291 Additional information Technical Information TI00405C 13 2 3 ToF Adapter FXA291 Function Connects the Commubox FXA291 via the USB port of a computer or laptop Order number 71007843 Additional information Brief Operating Instructions KA00271F 13 2 4 Supply...

Page 43: ...Modbus FXA30B or HART FXA30B With its robust design and ability to run for years on the battery it is ideal for remote monitoring in isolated locations Version with LTE USA Canada and Mexico only or 3G mobile transmission for worldwide communication Order number 71367395 For details see Technical Information TI01356S and Operating Instructions BA01710S 13 2 7 Fieldgate FXA42 Fieldgates enable comm...

Page 44: ...nge for liquids 20 m 66 ft Maximum range for bulk solids 10 m 33 ft 14 1 3 Operating frequency sound pressure level Operating frequency approx 30 kHz Maximum sound pressure level directly in front of the sensor 143 dB Distance of threshold value 110 dB 2 7 m 8 9 ft 14 2 Output signal 4 to 20 mA with HART 14 2 1 Signal on alarm Call up failure information Local display error symbol error code and p...

Page 45: ...on 11 mA terminal voltage 10 to 30 V Fixed current for Multidrop mode Standard Current consumption 4 mA start up current 11 mA terminal voltage 14 to 36 V Ex ia Current consumption 4 mA start up current 11 mA terminal voltage 14 to 30 V 14 3 2 Power consumption Two wire version 51 to 800 mW 14 3 3 Load Min load for HART communication 250 Ω 14 3 4 HART ripple 47 to 125 Hz Uss 200 mV at 500 Ω 14 3 5...

Page 46: ... vapor pressure of the medium at 20 C 68 F is an indicator of the accuracy of the ultrasonic level measurement Accuracy Very good accuracy vapor pressure at 20 C 68 F less than 50 mbar 1 psi This applies for Water Aqueous solutions Water solid solutions Diluted acids e g hydrochloric acid sulfuric acid Diluted bases e g sodium hydroxide solution Oils greases lime water sludges or pastes Accuracy i...

Page 47: ...mpatibility Electromagnetic compatibility in accordance with all of the relevant requirements outlined in EN 61326 series and NAMUR Recommendation EMC NE 21 More information is provided in the Declaration of Conformity Superimposed communication signal HART use a shielded cable Analog signal use a standard installation cable 14 6 Process 14 6 1 Process temperature range 40 to 80 C 40 to 176 F The ...

Page 48: ...on 04 Level ullage 040 Linearization 041 Customer unit 042 Table no 043 Input level 044 Input volume 045 Max scale 046 Diameter vessel 047 Extended calibration 05 Selection 050 Check distance 051 Range of mapping 052 Start mapping 053 Pres map dist 054 Mapping 055 Echo quality 056 Offset 057 Output damping 058 Blocking distance 059 Output 06 Commun address 060 No of preambles 061 Low output limit ...

Page 49: ...cter 096 Display test 097 Diagnostic 0A Present error 0A0 Previous error 0A1 Clear last error 0A2 Reset 0A3 Unlock parameter 0A4 Measured dist 0A5 Measured level 0A6 Detection window 0A7 Application par 0A8 System parameter 0C Measuring point 0C0 Protocol SW no 0C2 Serial number 0C4 Distance unit 0C5 Temperature unitOC6 Download mode 0C8 ...

Page 50: ...Envelope curve Checking the measuring signal 31 Envelope curve display 32 Error codes 34 F Fieldcare Establishing the connection 26 FieldCare 23 Firmware history 39 Flow measurement 11 Full calibration 29 Full calibration function 006 30 Function check 25 Function of the keys 21 Function of the operating menu 19 G Ground terminal 18 H Hardware locking 23 I Incoming acceptance 8 Installation check ...

Page 51: ...y symbols 4 Software locking 23 Start mapping 053 function 31 Storage transport 9 Structure of the operating menu 19 Supplementary documentation Additional documentation 5 Switching on Switching on the measuring device 25 Symbols 4 Symbols in graphics 5 System integration 23 T Tank shape function 002 27 Terminal assignment 17 Troubleshooting 33 Turning the housing 13 Types of information 4 U Uneve...

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