25
C o m p o n e n t R e p l a c e m e n t
5*&5 55)()55 %9
BELT REPLACEMENT
To remove the belt:
Remove five Phillips Pan Head Screws (54) from
Chain Cover B (2).
See Diagram 1.
Unscrew both Phillips Pan Head Bolts (56) from
Flywheel Left Cover (72).
Remove Flywheel Left Cover (72).
Remove two Phillips Pan Head Bolts (56) from
Chain Cover A (1).
See Diagram 2.
Using a large screwdriver, insert it underneath Belt
(22).
See Diagram 3.
Raise Belt (22) using the screwdriver with one hand
then rotate the pedal to remove Belt (22) with the
other hand.
Remove Tension Spring (38) by unscrewing Round
Allen Head Bolt (59) while holding Nylon Nut (65).
Remove Round Allen Head Bolt (59), Washer (71),
Washer (70), Nylon Nut (65) and Tension Bracket
(36), from the assembly.
See Diagram 4.
Mark the original position of both Socket Head
Bolts (62) on the left and right side of the flywheel
bracket.
See Diagram 5.
Remove both Socket Head Bolts (62), both Hex
Nuts (52), Spring Washer (44) and both Hex Flange
Nuts (48).
Take off Flywheel (16) and Belt (22).
NOTE: Be careful not to loose Spindle Covers (19) on
both sides of the flywheel spindle.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
*)5 5 *55.)5*655*55)51@@29
Diagram 1
Diagram 2
Diagram 3
Diagram 4
Diagram 5
Summary of Contents for ESB250
Page 9: ...9 S T E P 1 Above shows Step 1 assembled and completed...
Page 11: ...11 S T E P 2 Above shows Step 2 assembled and completed 5 5 5 5 5...
Page 13: ...13 S T E P 3 Above shows Step 3 assembled and completed...
Page 15: ...5 5 15 S T E P 4 Above shows Step 4 assembled and completed...
Page 17: ...17 S T E P 5 Above shows Step 5 assembled and completed...
Page 19: ...19 S T E P 6 Above shows Step 6 assembled and completed...
Page 32: ...45 32 E x p l o d e d V i e w D i a g r a m...
Page 33: ...45 33 D5...
Page 34: ...34 N o t e s...
Page 35: ...45 35 N o t e s...
