ENERCON SUPER SEAL Series, Owner Reference Manual

Page 1: ...ER SUPER SEAL SERIES ML0071 601 06 OWNERS REFERENCE MANUAL Enercon Industries Corp W140 N9572 Fountain Blvd P O Box 773 53052 0773 Menomonee Falls WI 53051 0773 USA Phone 262 255 6070 Fax 262 255 7784...

Page 2: ...T SEALING HEAD Figure 20 11 STANDARD TUNNEL SEALING HEAD Figure 21 11 12 DEEP TUNNEL SEALING HEAD Figure 22 12 ALIGNMENT AND ADJUSTMENT 1 SEALING HEAD Figure 23 12 SYSTEM REQUIREMENTS 12 TEMPERATURE 1...

Page 3: ...OVER TEMPERATURE Figures 41 42 30 32 F03 INTERLOCK FAULT 32 33 F04 UNDER VOLTAGE TRIP 33 F05 UNDER FREQUENCY TRIP 33 34 FRONT PANEL BLANK 34 35 FAULT 35 PUSHBUTTONS DO NOT FUNCTION 35 36 OUTPUT STUCK...

Page 4: ...high voltage have the potential to cause severe personal injury or property damage To avoid ignition of product liners from excessive heat do not exceed your established production output level or pr...

Page 5: ...ed as long as the electromagnetic field is on and can create a burn hazard Do not attempt to seal products with damaged or improperly applied liners as they may overheat causing the liner and containe...

Page 6: ...per liner for the multitude of products and packaging methods used in the packaging industry Multiple Layer Liners A multiple layer liner Figure 1 typically consists of a pulp board layer A a wax laye...

Page 7: ...s or damage is discovered after delivery notify your carrier at once and request an inspection This is absolutely necessary for the carrier to consider your claim The carrier agent should make an insp...

Page 8: ...DETECT CONTACTS Figure 3 Features Sealing Heads Quick Change 1 Completely Air Cooled Part Number Type Of Head Cap Range 2 Electrical Rating 208 or 240 VAC 10 50 60 Hz 1 SS50 SS100 208 or 240 10 50 60...

Page 9: ...derlying parts are replaced we recommend you obtain a replacement label from Enercon and re apply them in the locations shown STANDARD CE ON I O OFF REMOTE START INTERLOCKS AUTO CONTROL STALLED BOTTLE...

Page 10: ...aise or CW to lower the sealer over the conveyor Once the gap is set a clamping system is used to aid in maintaining the position of the mount A locking knob is used to loosen or tighten the clamp The...

Page 11: ...beneath the sealing head Place the optional stack light at the highest point on the channel to allow the greatest visibility Remove the mounting bolts and affix the yoke and stack light onto the mount...

Page 12: ...d should be reinstalled to the lowest points in the slots on the mounting brackets to help ensure the most consistent gap MOBILE CART SYSTEM INSTALLATION When the cart system has been removed from its...

Page 13: ...y heats any metal within the field With the exception of the metal frame of your conveyor DO NOT mount any metal objects within 6 15cm of the sealing head The Sealing Head and Surrounding Metal Due to...

Page 14: ...uge is in place loosen the locking knob and lower the system by rotating the hand wheel clockwise until the bottom of the flat head or the top of the tunnel touches the gauge or cap Ensure the gap is...

Page 15: ...E No tools are required to change the position of the sealing head Loosen both of the knurled locking knobs one at each end of the sealing head Rotate the sealing head to the proper position for the c...

Page 16: ...onnected to a normally open contact that closes when the interlock is met for the unit to start This closed circuit may be accomplished in a number of different ways but is absolutely necessary for th...

Page 17: ...of the contact cable can be run to your external alarm or monitoring circuit Typically the N C contact will be used for triggering your alarm circuit as this is the non powered state of the relay con...

Page 18: ...Supply Failure Digital Output Meter The Output Meter displays power supply s output in percentage of available output The Output Meter will flash the selected output level setpoint when the circuit br...

Page 19: ...P pushbutton is pressed only the READY lamp should be lit and the number on the output meter will again be flashing the output level setpoint Ensure you always STOP the power supply prior to placing t...

Page 20: ...1 or 2 until the liner shows no signs of overheating This is the upper limit of the sealing window Continue the test lowering the output by 1 until the liner no longer seals the entire lip of the cont...

Page 21: ...then the actual alarm setpoint is 70 Once you know the current alarm setpoint press the STOP pushbutton to stop the power supply Setting Your Alarm As An On Off Indication If you wish to use the Loss...

Page 22: ...erlock defeat connector may be applied to REMOTE START INTERLOCKS connector satisfying the interlock requirement and allowing the unit to be stopped and started locally When in REMOTE mode it is neces...

Page 23: ...mount mobile cart frame four locking casters and 4 leveling pads The low profile frame permits positioning the unit under a typical conveyor The height of the mount is shorter than the floor mount ver...

Page 24: ...CT SENSOR ASSY and FOIL DETECT CONTACTS connectors Power for the sensors is supplied by the power supply through the STALLED BOTTLE SENSOR FOIL DETECT SENSOR ASSY connectors but the FOIL DETECT CONTAC...

Page 25: ...but may be adjusted if the stalled bottle circuit is not functioning as expected SENSITIVITY ADJUSTMENT The sensitivity adjustment controls the sensors detection range If this setting is too sensitive...

Page 26: ...l Liner Detectors of this type have required three sensors to function properly when sealing F style containers containers in boxes and other nonstandard packaging This is not the case with the Foil L...

Page 27: ...ON The following is a simplified list of LED operational parameters that will aid in understanding the operational indications of the Beam Sensor If the Beam Sensor senses an object in its beam the LE...

Page 28: ...e START pushbutton on the membrane panel to start the unit REMOTE START INTERLOCKS AUTO CONTROL STALLED BOTTLE SENSOR FOIL DETECT SENSOR ASSY STAC LIGHT FOIL DETECT CONTACTS LSI CONTACTS BLACK COM SHI...

Page 29: ...n the rear panel of the power supply SPARE PART KITS AVAILABLE Enercon offers both a Basic Spare Parts Kit and a Deluxe Spare Parts Kit for your Super Seal Induction Cap Sealer BASIC SPARE PARTS KIT L...

Page 30: ...ing contaminates that may have accumulated on the system If using compressed air is not an option or fails to remove the contamination then wiping or washing the exterior of the system should be perfo...

Page 31: ...parts Reinstall the sealing head after all inspections are complete INTERNAL CONNECTIONS To access internal connections the cover will need to be carefully removed from the power supply base and the r...

Page 32: ...s will require the removal of the power supply cover to gain access to the interior of the power supply Use the following step to remove and reinstall the power supply cover Removal 1 Secure the input...

Page 33: ...t voltage is applied to the power supply and does not reset when Stop is pressed proceed to TEMPERATURE ISSUE for troubleshooting CAPACITOR ISSUE Possible Causes 1 Damage Output Cables 2 Failed Output...

Page 34: ...put cable 2 and if you have a 2 capacitor bank reinstall the jumper cable i Run the feedback cables 3 4 through the CT 8 and ensure that each feedback cable is threaded through the CT as shown j Ensur...

Page 35: ...he issue is resolved complete the power supply cover reinstallation If the issue is not resolved continue troubleshooting 5 Failed Power Connector Board The following can only be performed if you have...

Page 36: ...utput meter may be dim and displays an F04 when the START pushbutton is pressed The power supply does not start Possible Causes Low input voltage Solutions Low Input Voltage a Check your input voltage...

Page 37: ...not turning 1 Power Supply Is Disconnected From The Input Voltage a Ensure that the power supply is plugged in or properly connected to the fused disconnect b Test to see if the front panel lights up...

Page 38: ...HE POWER SUPPLY COVER procedure but do not reinstall the hardware at this time e Test the system to ensure the issue is resolved f If the issue is resolved complete the power supply cover reinstallati...

Page 39: ...re Do not reinstall the cover screws until you have tested the system d If the issue is resolved complete the power supply cover reinstallation If the issue is not resolved contact customer service If...

Page 40: ...If your input voltage is within specifications and you cannot resolve this issue contact Enercon Customer Service for information on Repair or Service 5 Failed Control Display Board a Remove the power...

Page 41: ...m contact Enercon Customer Service for information on Repair or Service RUN NOT LIT OR BLINKING Symptoms While the power supply is running the output meter is displaying the correct output level but t...

Page 42: ...Scale DVOM Diode Test A to B OPEN OPEN A to B 20 4V A to C 20 4V A to C OPEN OPEN B to C 40 8V B to C OPEN OPEN D to E Slight Deflection Then OPEN OPEN G to F Slight Deflection Then OPEN OPEN Positive...

Page 43: ...f the container must be flat and smooth Ridges or saddles on the land area will lead to weak seals The best seals are achieved when the land area is 85 mils 2mm wide or wider The neck area and the lan...

Page 44: ...s of full adhesion to a portion of the lip of the container but fails under pressure tests These conditions can range from a seal that lets go under light pressure to a pinhole leak that exists along...

Page 45: ...Poor wax melt from insufficient induction field Poor wax melt from heat sinking product in contact with liner during sealing process Liner melted into container and closure from to overheating Excess...

Page 46: ...following table is provided as a general rule of thumb for determining the torque required for your cap size For exact torque requirements contact your cap manufacturer Torque Requirement Table Cap Si...

Page 47: ...e aware that this may cause delays in shipping your order 1 Locate the Model Number and Serial Number of your unit on the system Rating Plate see Figure 4 on Page 6 of this manual 2 The Part Number an...

Page 48: ...eel 4 11 WA4056 5 16 Flat Washer Stainless Steel 8 12 MM080 125S020S 0 M8 x 20mm Long Stainless Steel 4 13 MM080 125S016S 0 M8 x 16mm Long Stainless Steel 4 14 MS031 18H1500S 0 5 16 18 x 1 1 2 38 1mm...

Page 49: ...D5361 20 Mount Angle L H 1 3 FD5361 21 Mount Angle R H 1 4 WA1600 M8 Lock Washer Stainless Steel 4 5 MM080 125S020S 0 Socket Head Screw M8 x 20mm Long Stainless Steel 4 6 MM060 100B016S 0 Button Head...

Page 50: ...Circuit Breaker 20A 250V 2 Pole 1 5B CB0245 Circuit Breaker 15A 250V 3 Pole SS100 3 Phase 1 6 FA0086 Cooling Fan 1 7 LM2538 15 P Output Transformer Assembly 1 8 LM4041 01 Snubber Capacitor 1 9 LM4862...

Page 51: ...50V 2 POLE 1 6 FA0086 Cooling Fan 1 7 LM2538 15 P Output Transformer Assembly 1 8 LM4041 01 Snubber Capacitor 1 9 CB0050 Thermal Over Current Circuit Breaker 20A 250V 1 10 FU0124 Fuse 2A 250V 1 11 EM0...

Page 52: ...l Rev A ENERCON INDUSTRIES 49 FAN AND SEALING HEAD MOUNTING PARTS BREAKDOWN Item Part Description Qty 1 FA0024 Fan 2 2 FA1000 Fan Guard 2 3 FD5361 18 Sealing Head Mounting Bracket 2 4 LM4184 02 P Seal...

Page 53: ...Description Qty 1 LM5055 Control Display Board 1 2 CA1075 Interface Cable 1 3 NA0503 05 Nameplate Bezel Cover 1 Note The actual part numbers used may vary from unit to unit please have your units seri...

Page 54: ...e Sensor 1 2 FD4657 03 Stalled Bottle Detector Mounting Bracket 1 3 N A Lock Washer Part of Item 1 1 4 N A Lock Nut Part of Item 1 1 5 FD4657 01 Sensor Bracket Holder 1 6 MS010 32P0500S 0 Slot Round H...

Page 55: ...mbly 1 6 NU1061 Acorn Nut 4 7 MS010 32P0500S 0 Slot Round Head 10 32 x 1 2 Stainless Steel 2 8 MS010 32P1000S 0 Slot Round Head 10 32 x 1 Stainless Steel 2 9 WA1550 Lock Washer 10 Stainless Steel 8 10...

Page 56: ...1 9 FD5447 01 Spacer Stack Light 1 10 CD0512 Cord Grip 1 11 LM4074 23 Cable w Connector 1 12 FD5215 05 Bracket Crank Mount 1 13 MM080 125S016S 0 M8 x 16 Stainless Socket Head Screws 2 14 FD5063 01 M8...

Page 57: ...rt Assembly 1 2 FD5298 02 Mobile Cart Frame 1 3 CT0038 Caster 4 101 6mm With Brake 4 4 HW0278 Leveling Pad 4 5 NU3132 Stainless Hex Nut x 13 4 6 NU0010 Tapped Flat 9 7 MM080 125S016S 0 M8 x 16 MM Long...

Page 58: ...ML0071 601 06 Super Seal Operations Manual Rev A ENERCON INDUSTRIES 55 SECTION 8 MISCELLANEOUS MAINTENANCE RECORD Date Issues Found Corrective Action Required Performed By...

Page 59: ...ML0071 601 06 Super Seal Operations Manual Rev A ENERCON INDUSTRIES 56 MAINTENANCE RECORD Date Issues Found Corrective Action Required Performed By...

Page 60: ...ML0071 601 06 Super Seal Operations Manual Rev A ENERCON INDUSTRIES 57 PRODUCTION INFORMATION Product Cap Liner Container Gap Line Speed Adj LSI Setpoint Min Max...

Page 61: ...ML0071 601 06 Super Seal Operations Manual Rev A ENERCON INDUSTRIES 58 PRODUCTION INFORMATION Product Cap Liner Container Gap Line Speed Adj LSI Setpoint Min Max...

Page 62: ...ML0071 601 06 Super Seal Operations Manual Rev A ENERCON INDUSTRIES 59 NOTES...

Page 63: ...ML0071 601 06 Super Seal Operations Manual Rev A ENERCON INDUSTRIES 60 NOTES...