EnergyLogic MacroAir AVD-370, Installation Manual

Page 1: ...Installation Manual AVD 370 5901 Crossings Blvd Antioch TN 37013 www energylogic com 800 311 8828...

Page 2: ...Mounting 25 1 2 4 Rapid Mount Commercial Unistrut 29 2 Fixed Angle Mount 2 1 Fixed Angle Mount Motor Extension Tube 32 2 2 Fixed Angle Mount Bolt Kits 35 2 2 1 Fixed Angle Mount Glulam 36 2 2 2 Fixed...

Page 3: ...of the Natural Electric Code NEC and local codes Refer to appropriate portions of this manual for other important requirements Failure to follow these guidelines will void the manufacturer s warranty...

Page 4: ...injury or equipment damage SERVICE If the fan does not operate properly using the procedures in this manual BE CERTAIN TO REMOVE ALL POWER TO THE UNIT and contact our technical department for further...

Page 5: ...rength of the building structure a professional structural engineer should perform a thorough evaluation of the building prior to purchasing the fans EnergyLogic provides guidelines for mounting fans...

Page 6: ...o select the correct fast acting fuse size for your application The optional fuse disconnect switch provided by EnergyLogic uses class CC fast acting fuses Fuses must be purchased separately Max Amp D...

Page 7: ...ent and Spacing If possible avoid mounting fans directly below lights or skylights to avoid any strobe effect caused by moving airfoils If the building has a mezzanine fans should be mounted so a pers...

Page 8: ...DER fan HVAC Diffuser with airflow ABOVE fan Fan Placement Clearance space from diffuser space from diffuser at least 1 5 x diameter away from intake discharge at least 2 x diameter away from intake d...

Page 9: ...h and fan diameter Other factors such as allowing for proper airflow into the fan must be evaluated when determining drop length requirements In addition EnergyLogic strongly recommends that the fan a...

Page 10: ...0 720 2 4 DO NOT SCALE DRAWING 9 9 20 7 17 20 7 17 20 xxxx xxxx xxxx xxxx MD JH EV UNLESS OTHERWISE SPECIFIED NAME DATE COMMENTS Q A MFG APPR ENG APPR CHECKED DRAWN FINISH MATERIAL INTERPRET GEOMETRI...

Page 11: ...sion Bolt Kit 1 4 28 x 3 4 Countersunk Socket Head Cap Screw 4 1 4 28 Flanged Distorted Thread Locknut 4 Rapid Mount Commercial Mounting Plate Bolt Kit Optional Components Rapid Mount Commercial Make...

Page 12: ...16 Nylon Lock Nut 4 3 8 Washer 4 3 8 16 x 1 1 4 Countersunk Socket Head Cap Screw 4 3 8 16 x 1 2 Serrated Flange Hex Head bolt 4 Fixed Angle Mount Bolt Kit Components Fixed Angle Mount Make sure all p...

Page 13: ...et For Rapid Mount Commercial Needle Nose Pliers Cordless Drill For Glulam Mounting 1 4 Socket For Direct Glulam Mounting 3 16 Hex Bit Socket For Unistrut Mounting 3 4 Wrench For I Beam Glulam Bracket...

Page 14: ...0 780 manual for proper mounting instruction which can be found at www EnergyLogicfans com resources Mounts Noise Dampening Pad Place Noise Dampening Pad between mount and mounting surface for all mou...

Page 15: ...2 www energylogic com 14 Rev Date 062718 1 1 Rapid Mount Commercial Motor Extension Tube 3 8 Washer 4 3 8 16 Nylon Lock Nut 2 3 8 16 x 2 3 4 Hex Head Bolts 2 3 8 Washer 4 Extension Bolt Kit Feed cable...

Page 16: ...1 5202 www energylogic com 15 Rev Date 062718 30 ft lbs 30 ft lbs 41 N m 9 16 Remove Breakouts Line up pin and groove to ensure no rotational movement Line up pin and groove to ensure no rotational mo...

Page 17: ...AT5e Cable Safety Cable Power Cable Stranded Shielded CAT5e Cable Safety Cable The power cable must be opposite of the safety and CAT5e cables NOTE Power cable must be routed into the mount on the opp...

Page 18: ...r Unistrut For mounting to steel trusses over 3 inches in width use the I Beam mounting method For widths under 3 inches use Unistrut span mounting If you wish to mount to a different surface than the...

Page 19: ...Commercial Glulam Direct Mounting While concrete screws are provided contacting a structual engineer is required for mounting to Concrete Position the mount so that the screws are as far away from the...

Page 20: ...safety cable though hole Run safety cable through hole Tighten both nuts Level Mount 1 2 1 Rapid Mount Commercial Glulam Direct Mounting WARNING Do not put too much tension on the safety cable There...

Page 21: ...ww energylogic com 20 Rev Date 062718 Tighten both set screws After tightening move the extension tube back and forth then tighten the set screws again 1 2 1 Rapid Mount Commercial Glulam Direct Mount...

Page 22: ...mount 1 2 bolt clearance Use the two holes closest to the center line of the glulam The bracket can be below the bottom of the glulam if necessary but is not recommended if it is avoidable 1 2 2 Rapid...

Page 23: ...yLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 22 Rev Date 062718 75 ft lbs 75 ft lbs 102 N m 75 ft lbs 75 ft lbs 102 N m 1 2 2 Rapid Mount Commercial Glulam with Glulam Bracke...

Page 24: ...e 062718 Run safety cable through hole Level Mount 1 2 2 Rapid Mount Commercial Glulam with Glulam Brackets WARNING Do not put too much tension on the safety cable There needs to be a small amount of...

Page 25: ...energylogic com 24 Rev Date 062718 Tighten both set screws After tightening move the extension tube back and forth then tighten the set screws again 1 2 2 Rapid Mount Commercial Glulam with Glulam Br...

Page 26: ...e 800 311 8828 Fax 615 471 5202 www energylogic com 25 Rev Date 062718 10 ft lbs 10 ft lbs 14 N m 5 16 5 32 Hand tight Hand Tighten 1 2 3 Rapid Mount Commercial I Beam Use this method for steel trusse...

Page 27: ...2018 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 26 Rev Date 062718 Hand Tighten 1 2 3 Rapid Mount Commercial I Beam...

Page 28: ...e 062718 Center the Mount Run safety cable around I Beam 75 ft lbs 75 ft lbs 102 N m 1 2 3 Rapid Mount Commercial I Beam WARNING Do not put too much tension on the safety cable There needs to be a sma...

Page 29: ...gylogic com 28 Rev Date 062718 Tighten both nuts Level Mount Tighten both set screws After tightening move the extension tube back and forth then tighten the set screws again 1 2 3 Rapid Mount Commerc...

Page 30: ...recommend contacting Unistrut so they can recommend the best method for attaching the Unistrut www unistrut us If the spanning distance is greater than 8 feet please consult a Structural Engineer Ple...

Page 31: ...062718 1 2 4 Rapid Mount Commercial Unistrut 50 ft lbs 50 ft lbs 68 N m Loctite 243 recomended Loctite 243 recommended 12 7 8 3 4 Minimum 1 5 8 Unistrut Unpierced Channels P1000 or P1001B 1 2 13 x 1...

Page 32: ...edges Complete safety cable installation and turn to page 50 Tighten both set screws After tightening move the extension tube back and forth then tighten the set screws again Level Mount The safety ca...

Page 33: ...lts 2 3 8 Washer 4 Not Used Extension Bolt Kit Feed cables through tube Feed cables through tube 3 8 Washer 4 3 8 16 x 1 1 4 Countersunk Socket Head Cap Screw 4 3 8 16 Nylon Lock Nut 4 3 8 Washer 4 3...

Page 34: ...lbs 41 N m 9 16 Be careful of wires The bolts attaching the Fixed Angle Mount brackets to the extension tube bottom left picture will be torqued after securing the mount to the building later on in t...

Page 35: ...The power cable must be opposite of the safety and CAT5e cables 7 32 NOTE Power cable must be routed into the mount on the opposite side from safety cable and CAT5e cable CAT5e Shielded must be used a...

Page 36: ...ional parts must be purchased if mounting to a Glulam or Unistrut For mounting to steel trusses over 3 inches in width use the I Beam mounting method For widths under 3 inches use Unistrut span mounti...

Page 37: ...The bracket can be below the bottom of the glulam if necessary but is not recommended if it is avoidable 2 2 1 Fixed Angle Mount Glulam 1 8 safety cable clearance Holes can be oversized for leveling t...

Page 38: ...ic com 37 Rev Date 062718 Run safety cable through hole 75 ft lbs 102 N m 2 2 1 Fixed Angle Mount Glulam WARNING Do not put too much tension on the safety cable There needs to be a small amount of sla...

Page 39: ...LC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 38 Rev Date 062718 Level mount 9 16 30 ft lbs 41 N m 2 2 1 Fixed Angle Mount Glulam Complete safety cable installation and turn to page 4...

Page 40: ...rgyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 39 Rev Date 062718 Hand tight Hand Tighten 2 2 2 Fixed Angle Mount I Beam Use this method for steel trusses and I beams over 3...

Page 41: ...EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 40 Rev Date 062718 Center the mount Center the Mount Hand Tighten 75 ft lbs 75 ft lbs 102 N m 2 2 2 Fixed Angle Mount I Bea...

Page 42: ...62718 Run safety cable around I Beam Run safety cable around I Beam Tighten both nuts Level mount 2 2 2 Fixed Angle Mount I Beam WARNING Do not put too much tension on the safety cable There needs to...

Page 43: ...8 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 42 Rev Date 062718 9 16 30 ft lbs 41 N m 2 2 2 Fixed Angle Mount I Beam Complete safety cable installation and turn to pag...

Page 44: ...ry greatly so we recommend contacting Unistrut so they can recommend the best method for attaching the Unistrut www unistrut us If the spanning distance is greater than 8 feet please consult a Structu...

Page 45: ...te 062718 2 2 3 Fixed Angle Mount Unistrut 50 ft lbs 50 ft lbs 68 N m 12 7 8 Loctite 243 recomended Loctite 243 recommended 1 2 13 x 1 1 2 Hex Bolt 4 1 2 13 Unistrut Spring Nut 4 Unistrut Required Par...

Page 46: ...ere needs to be a small amount of slack present in the safety cable for proper functioning Avoid sharp edges The safety cable must be securely attached to the building structure and NOT the unistrut I...

Page 47: ...nergylogic com 46 Rev Date 062718 2 3 Guy Wire Installation Fixed Angle Mount Only Guy Wire Assembly Wire Rope 4 19ft A 23ft B or 33ft C Turn Buckle 4 1 4 Quicklink 4 Wire Rope Clamp 8 45 Required for...

Page 48: ...th nuts Note Guy wires need to be securely mounted to the building You can use generic beam clamps when mounting to I Beam or steel truss Lag I Bolts can be used when mounting to wood Glulams Do not w...

Page 49: ...2 3 Guy Wire Installation Fixed Angle Mount Only Hand Tighten ONLY Note Make sure the fan remains level Tighten the jam nuts NOTE Do not use tools to tighten the turnbuckles only use tools to tighten...

Page 50: ...ww energylogic com 49 Rev Date 062718 Bend Cord Through Clip 2 3 Guy Wire Installation Fixed Angle Mount Only Note The cord is cut to a predetermined length for proper tension DO NOT excessively stret...

Page 51: ...K OF ELECTRIC SHOCK The bus capacitors discharge to a level below 50V DC in 1 minute Model 370 Low Voltage Single Phase 110 240VAC Before Continuing 1 Run the power cable to the mounting location 2 Ru...

Page 52: ...n lbs 4 6 N m 5 16 or 8mm Socket 3 Airfoil Installation WARNING To reduce the risk of personal injury do not bend the airfoils or airfoil struts when installing the airfoils balancing the airfoils or...

Page 53: ...2018 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 52 Rev Date 062718 3 Airfoil Installation...

Page 54: ...ot terminated 4 1 Fuse Disconnect Switch Installation Recommended but Optional page 5 for fuse size based upon the incoming Mount the fuse disconnect switch outside of Wire the power cable from the fa...

Page 55: ...xxx xxxx xxxx xxxx xxxx RE EV UNLESS OTHERWISE SPECIFIED Not to Scale WEIGHT REV DWG NO A SIZE TITLE MacroAir Technologies 794 S Allen St San Bernardino CA 92408 NAME DATE COMMENTS Q A MFG APPR ENG AP...

Page 56: ...ree 800 311 8828 Fax 615 471 5202 www energylogic com 55 Rev Date 062718 5 1 Touchpad Remote Mounting Remove plastic punchouts Place anchors into wall Flush Mounting is also available with a standard...

Page 57: ...311 8828 Fax 615 471 5202 www energylogic com 56 Rev Date 062718 5 1 Touchpad Remote Mounting Note 100 feet of shielded CAT5e cable is provided standard Up to 400 feet of cable can be ordered and 400...

Page 58: ...ogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 57 Rev Date 062718 5 1 Touchpad Remote Mounting The provided shielded stranded CAT5e cable from the fan is plugged into the top of...

Page 59: ...rse Select fan rotational direction B Power Button Turn the fan on or off forward or reverse must be chosen to start the fan C Speed Up Speed Down Increase or decrease the speed of the fan D Speed Box...

Page 60: ...ized the fan diameter It will then slow down and resume the commanded direction and speed this operation will occur every time that the incoming power to the fan is cycled 6 2 2 If the fan stops opera...

Page 61: ...e using hot water or regular cleaning solutions Please do not use chlorine or any chemicals containing chlorine Safety Cable Check Each EnergyLogic fan comes with a safety cable Depending on the fan m...

Page 62: ...8 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 61 Rev Date 062718 Mounting Plate Dimensions Rapid Mount Commercial Fixed Angle Mount Top Plate for the Rapid Mount Commer...

Page 63: ...2018 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 62 Rev Date 062718 Mounting Bracket Dimensions I Beam Bracket Glulam Bracket...

Page 64: ...2018 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 63 Rev Date 062718 Touchpad Remote Dimensions Remote Enclosure Remote LCD Display...

Page 65: ...Warning 80V DC The controller monitors the bus voltage to verify it s above the threshold Fan Slow Intermittent No Operation 1 Turn incoming power off for two minutes turn back on 2 Confirm incoming...

Page 66: ...e rubber boot closed AVD3 4 Confirm that the ambient temperature is below 50C 5 Start the fan earlier in the day before the ambient temperature rises 1008 Motor Temperature High Fault Auto Reset 110C...

Page 67: ...ent temperature rises 1012 Ambient Temperature High Fault Auto Reset 80C Fan Stopping Intermittently 1 Confirm that ambient temperature Is below 50C 2 Start the fan earlier in the day before the ambie...

Page 68: ...Fault Blades Too Short Auto Reset Fan Twitching Fan Will Not Start Fan Stops Fan Faults Only At High Speed Fan Runs Irregularly 1 Ensure that blade length is properly set 2 Ensure that blades are inst...

Page 69: ...not been modified 4 Confirm that CAT5 is shielded 5 Confirm that repeaters are properly installed on the network 6 Double check network splices 7 Plug touchpad directly into board 8 Confirm firmware...

Page 70: ...T need to pay shipping removal and installation costs if your AirVolution D needs to be repaired or replaced due to a manufacturing defect within three years of the original purchase and you will be r...

Page 71: ...ains privileged and confidential information Energylogic LLC submits this document with the understanding that it will be held in strict confidence No part of the document may be circulated quoted or...