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• Cutter surfaces can become very hot. To prevent 

burns, avoid contact with cutter components and 

wear appropriate personal protective equipment.
•  Refer to additional safety precautions in Section 1.0 

of this manual before using the cutter or performing 

any maintenance or repair activities.

9.3  Trapped Air Removal

Before placing a new cutter into operation, cycle the 

piston several times without load to remove any trapped 

air in the hydraulic circuit.
Air is completely purged when the piston advances and 

retracts smoothly in both directions, from fully advanced 

to fully retracted.
This procedure should be performed after the oil in the 

cutter is changed, and after any maintenance or repair 

activity in which the oil is drained and replaced.

9.4  Locating and Positioning the Cutter

•  Before inserting material to be cut inside the cutting 

head, be certain that the cutter is placed on a solid 

and stable work surface of sufficient weight rating 

capacity. Refer to Section 2.2 for cutter weight.

•  Position the cutter as needed using the positioning 

handle.

•  If it is desired to lift or support the cutter by mechanical 

means, use only the lifting eye mounted at the top of 

the cutter housing.

•  See Figure 11.

Key:

1.  Positioning Handle
2.  Lifting Eye

1

2

Figure 11, Positioning Handle and Lifting Eye

 

NOTICE:

  WARNING

Because the cutter components are very 

heavy, there is a risk of cuts, crushing or broken bones. To 

avoid accidents, use care when working with the cutter. 

Serious personal injury may result if the cutter is not 

properly supported and handled in an appropriate way.

9.5  Positioning Material Inside the Cutting Head

Be sure that the piston and moving blade are located in 

the fully retracted “home” position before placing any 

material inside the cutting head. See Figure 8.
Position the material to be cut between the cutter 

blades, so that it is perpendicular to the piston axis, as 

shown in Figure 12. This will provide the best quality cut 

while placing the least amount of load on the cutter.
Adjust the support bolt as needed. The head of the 

support bolt should just touch the surface of the material 

to be cut, when the item is positioned against the fixed 

blade of the cutter.
After adjusting the support bolt, be sure that the support 

bolt retaining nut is snug tight against the support 

bolt mounting ear. This will help prevent support bolt 

movement during cutting.

 

NOTICE

Be certain that the hardness, tensile strength 

and diameter of the material do not exceed any of the 

stated maximum limits.

 Refer to 

Section 2.1

 of this 

manual for additional information. Failure to observe this 

instruction may result in poor cutting performance 

and/or damage to the cutter.

9.6  Cutting Procedure (typical)

1. Be certain that a battery is installed on the cutter and 

that the battery has sufficient charge to complete the 

cutting operation.

2. Be sure that the piston is in the “home” (fully retracted)

position. See Figure 8.

3. Be sure that the piston release screw is turned fully 

clockwise. See Figure 9.

4. Place the material to be cut between the fixed and 

moving blades. Refer to instructions in Section 9.5 for 

additional information.

 

NOTICE

Position the item to be cut so that it is as 

perpendicular as possible to the blades, as described in 

Section 9.5. Positioning the material at an angle will 

side-load the piston. Jamming and/or damage to the 

cutter may result.

5. Be certain that hands, fingers or other body parts are 

not inside the cutting head.

6. Press and hold the on-off trigger to start the motor 

and begin cutting.

7. After cutting is completed, wait until the piston 

reaches the end of its stroke and then release the 

on-off trigger. Verify that the moving blade reverses 

direction and moves fully into the “home” (fully 

retracted) position.

Summary of Contents for EBC20B

Page 1: ...his symbol to avoid the possibility of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage...

Page 2: ...or jammed moving parts broken components and any other condition that could make the tool operate incorrectly Place the 1 2 Hydraulic Cutter Safety Precautions NOTICE WARNING Failure to observe and c...

Page 3: ...t into tool or charger Do not crush drop or damage the battery Do not use a battery that has received a sharp blow cutter back into operation only after the fault has been identified and the identifie...

Page 4: ...atteries Additional Safety Information NOTICE DANGER Failure to observe and comply with the following precautions will result in death or serious personal injury Property damage could also occur Do no...

Page 5: ...A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non ski...

Page 6: ...y maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessor...

Page 7: ...f burns and or electric shock Death or serious personal injury could occur 2 5 Charger Specifications Manufacturer DeWALT Industrial Tool Co Region Americas Europe and Asia DeWALT Model No DCB115 DCB1...

Page 8: ...witch mounted on the cutter grip starts and stops the electric motor The trigger must remain pressed during the cutting process An automatic retract feature moves the piston to the fully retracted hom...

Page 9: ...ace capable of supporting the combined weight of the cutter and battery Refer to Sections 2 2 and 2 4 for weights 6 2 Before Startup Be sure that the shipment includes all components and that there is...

Page 10: ...you have sufficient battery charge available to complete the cutting operation If the battery charge is low place the battery on the charger and wait until it is fully charged before reinstalling it...

Page 11: ...sure that battery is removed from tool 2 Firmly grasp the grip handle with one hand 3 With your other hand firmly grasp the positioning handle and rotate the cutting head twisting it in either directi...

Page 12: ...d that the piston release screw is intended for occasional use only If the piston repeatedly fails to retract automatically after it is fully extended have the tool inspected by an Enerpac Authorized...

Page 13: ...e risk of accidents In particular operators must pay attention when working in conditions that could cause Possible burns from overheated metal parts Injury due to incorrect positioning or inadequate...

Page 14: ...igure 8 Position the material to be cut between the cutter blades so that it is perpendicular to the piston axis as shown in Figure 12 This will provide the best quality cut while placing the least am...

Page 15: ...e cutter is designed with an electronic protection system that will protect the battery against overloading overheating or deep discharge The cutter will automatically turn off if the electronic prote...

Page 16: ...ned with water NOTICE CAUTION To prevent possible injury always wear safety glasses or face mask when using compressed air Be sure there are no traces of oil grease or corrosive substances on the tool...

Page 17: ...fer to Figure 14 and Figures 15A through 15C during the following steps 1 Operate the cutter and advance the piston until there is a 1 8 inch 3 4 mm gap between the xed and moving blades until just be...

Page 18: ...ter back into service 10 5 3 Changing the Oil NOTICE The oil change procedure is very detailed and will take a considerable amount of time It should only be performed by a trained technician at an Ene...

Page 19: ...easy to cut but not brittle The bar material must be soft enough so that the bar will not break into two pieces before it is fully cut Later in this procedure the bar will be partially cut so that it...

Page 20: ...piston release screw to retract the piston If the piston is stuck use the bar to manually push the piston back until it retracts 38 Using a clean rag wipe the cutter housing grip and motor so that su...

Page 21: ...Nm 8 Test cutter for proper operation before placing it back into service 10 6 3 Blade Replacement Moving Blade Replace the moving blade as described in the following steps Refer to Figure 16 items 1...

Page 22: ...ace 3 Loosen the piston release screw one full turn counterclockwise to manually release the piston Refer to Section 8 3 for additional information 4 Using a rigid piece of steel bar manually push the...

Page 23: ...piston release screw is turned fully clockwise Refer to Section 8 3 6 Check that the battery is in good condition and not damaged Be sure that the battery is fully charged before installing it on the...

Page 24: ...full cycles to bleed air Operator Max pressure valve open Clean or replace max pressure valve Service Center Hydraulic pump dirty or defective Replace hydraulic pump Service Center Piston gasket worn...

Page 25: ...25 Notes...

Page 26: ...26 Notes...

Page 27: ...27 Notes...

Page 28: ...199 Gateway Ct Columbus WI 53925 USA www enerpac com Made in Italy WWW ENERPAC COM...

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