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15

 

NOTICE

The bar selected should be easy to cut, but not 

brittle. The bar material must be soft enough so that the 

bar will not break into two pieces before it is fully cut. 

Later in this procedure, the bar will be partially cut so 

that it becomes lodged in between the jaws of the cutter 

without being cut through completely, as the piston is 

extended to slightly less than maximum travel. 
3. Disconnect the cutter from the AC power supply to 

prevent accidental motor start-up during the following 

steps.

4. Place the cutter in the horizontal position, on a stable 

and level work surface, with the oil reservoir cap 

facing upwards. Place a pan or suitable container 

under the cutter to catch any spilled oil.

5. To prevent contamination, remove any built-up dust 

and dirt from the oil reservoir cap, diaphragm cover, 

and surrounding area.

 

NOTICE

A small amount of hydraulic oil leakage may 

occur when the diaphragm cover is removed in the next 

step. Be prepared to catch this oil in a pan or with a 

clean rag. Dispose of spilled oil in accordance with all 

applicable laws and regulations.
6. Using an adjustable face spanner wrench, loosen and 

remove the diaphragm cover.

7. Remove the diaphragm from the diaphragm opening. 
8. Loosen and remove the oil reservoir cap.
9. Completely drain all old oil from the cutter, turning 

it upside down and using a suitable oil extraction 

system (used oil extraction pump) if necessary, so 

that no oil remains in the cutter reservoir.

 

NOTICE

Dispose of all used oil in accordance with all 

applicable regulations and laws. 
10.  After all oil is evacuated, position the cutter with the 

oil reservoir cap facing up.

11.  Loosen the vent screw to provide venting.

 

NOTICE

Use only new Enerpac HF oil in the following 

step. Use of other oils may damage the cutter and may 

invalidate the Enerpac product warranty.
12.  Using the oil dispenser prepared in step 1, slowly 

add new Enerpac HF oil through the oil drain/fill 

hole and diaphragm opening until oil level is up to 

the top of the drain/fill hole. 

13. Install and securely tighten the oil reservoir cap. 

Leave the diaphragm and diaphragm cover 

removed.

 

NOTICE:

  WARNING

To avoid serious personal injury, stay 

clear of cutting head and blades during the following 

procedures. Wear rubber gloves to prevent contact 

with oil. Wear eye and face protection to avoid injury 

due to splashing oil.

14.  Connect the cutter to the AC power supply.

15.  Cover the diaphragm opening with a rubber-gloved 

hand to help prevent oil splashing.

16. Prime the pump by pressing and releasing the 

trigger in short bursts. During this process, check 

the oil level in the diaphragm opening and add oil 

(as needed) to keep the reservoir filled. Failure to 

keep reservoir full may result in cavitation and 

pump failure. Pump is primed when piston starts 

extending.

 

NOTICE

During priming, the oil may become entrained 

with air and may develop a foamy appearance. This is 

normal.
17.  Continue pressing and releasing the trigger in short 

bursts as the piston extends. During this process, 

do not add oil, but verify that the pump has ample 

oil supply. Continue until piston is extended to 

approximately half stroke.

 

NOTICE

During the following steps, refer to Figure 4 for 

piston release screw details.
18. While covering the diaphragm opening with a 

rubber-gloved hand, retract the piston gently by 

slowly loosening the piston release screw.

19.  Tighten the piston release screw.
20.  Place the soft metal bar (refer to step 2) into the 

cutting head. 

21.  Press and release the trigger in short bursts until 

the piston is extended as far as possible, but before 

it makes a full cut and retracts. The moving blade 

will become lodged in the bar, preventing the 

piston from retracting. This procedure is necessary 

because the cutter mechanism alone may fail to 

hold the piston in the partially extended position as 

oil is being added in the following steps.

 

NOTICE

If you cut completely through the bar, try again, 

cutting as far as you can without making a full cut.
22.  Disconnect the cutter from the AC power supply 

to prevent accidental motor start-up during the 

following steps.

23. Add oil through the diaphragm opening until the 

diaphragm opening is nearly full.

24. Slowly install the diaphragm in the diaphragm 

opening. This should result in some oil leakage 

from the vent screw, as well as from around the 

diaphragm.

25.  Tighten the vent screw.
26.  Install and securely tighten the diaphragm cover.
27. Loosen the piston release screw to retract the 

piston. If piston is stuck, use the bar to manually 

push the piston back until it retracts.

28.  Remove the soft metal bar from the cutting head. 

Do not discard the bar. It will be used again later in 

this procedure.

29.  Tighten the piston release screw.
30.  Connect the cutter to the AC power supply.

Summary of Contents for EBE26

Page 1: ...is manual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous s...

Page 2: ...nerpac parts Enerpac parts are designed to fit properly and to withstand high loads Non Enerpac parts may break or cause the product to malfunction Keep this manual for future reference in a place tha...

Page 3: ...s when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control CAUTION Failure to observe and comply with the following precautions and ins...

Page 4: ...d be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It should be wired for single phase pow...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...more of the maximum limits is exceeded 2 2 General Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump Tons kN lb Kg psi bar F C Ty...

Page 7: ...ow to the hydraulic cylinder which advances the cylinder piston and moving blade A hydraulic reservoir with built in rubber diaphragm provides a constant supply of oil to the pump regardless of tool o...

Page 8: ...e is no obvious damage Read the following sections of this manual to become familiar with cutter features and safety devices Verify that the AC power supply is of the correct specifications and capaci...

Page 9: ...nce when the screw is loosened Be advised that the piston release screw is intended for occasional use only If the piston repeatedly fails to retract automatically after it is fully extended have the...

Page 10: ...following paragraphs could result in death or serious personal injury 1 The cutter must be used only to cut round square or flat metal bars and other similar items Material diameter tensile strength...

Page 11: ...Failure to observe this instruction may result in poor cutting performance and or damage to the cutter 90 90 Figure 7 Positioning Material Inside Cutting Head Material Position optimum Support Bolt 9...

Page 12: ...maintenance procedures must be performed under the following conditions Material must be removed from the cutting head The cutter must be disconnected from the AC power supply The cutter must be given...

Page 13: ...n oil dispenser with new Enerpac HF oil Put the dispenser aside for later use 2 Procure a thick soft metal bar about 1 4 inch 6 4 mm minimum thickness Put the bar aside for later use 10 5 1 Hydraulic...

Page 14: ...Cap Loosen 1 and Tighten 2 2 1 Figure 9B Vent Screw Loosen 1 and Tighten 2 2 1 1 Figure 9D Adding Oil to Reservoir Fill Hole 1 1 2 3 4 Figure 9E Diaphragm Cover 1 Diaphragm 2 Diaphragm Opening 3 and O...

Page 15: ...ith oil Wear eye and face protection to avoid injury due to splashing oil 14 Connect the cutter to the AC power supply 15 Cover the diaphragm opening with a rubber gloved hand to help prevent oil spla...

Page 16: ...sure cutter is positioned so that the oil reservoir cap is facing upwards Do not operate cutter for several hours preferably overnight to allow any remaining air to separate from the oil 33 Place the...

Page 17: ...y to prevent accidental motor startup during the following steps 3 Place the cutter horizontally on a stable work surface with the oil reservoir cap facing upwards 4 Remove the fixed blade screws 5 Re...

Page 18: ...Remove the worn moving blade and replace it with the new moving blade NOTICE If needed use a screwdriver or small pry bar to separate the worn moving blade from the mating surface of the piston 6 Sec...

Page 19: ...act after performing the previously described cleaning procedure the cutter should be inspected and serviced by an Enerpac authorized service center 11 0 CLEANING THE PISTON AREA NOTICE WARNING Always...

Page 20: ...ic storage case in a clean and dry location accessible only to authorized personnel 12 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 21: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 22: ...asket worn Replace piston gasket Service Center Pump malfunction Repair or replace pump Service Center 3 Tool performs with insufficient force Max pressure valve open Clean or replace max pressure val...

Page 23: ...Notes...

Page 24: ...WWW ENERPAC COM...

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