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Table 2 - Troubleshooting Chart, Cutter Electrical Components

Symptom

Possible Cause

Solution

Maint. Level

1.  Motor will not 

start.

No AC electric power.

Check the power supply and circuit 

breaker or fuses.

Operator

Worn or broken AC power 

cord.

Replace old cord with a new cord of the 

same specifications.

Service Center

Trigger on-off switch worn or 

defective.

Replace switch.

Service Center

Motor rotor windings 

defective.

Replace rotor and commutator 

assembly.

Service Center

Motor stator windings 

defective.

Replace motor.

Service Center

2. Motor overheats. Low voltage.

Check AC power supply.

Operator

Motor ventilation slots 

obstructed.

Clean any dirt or other obstructions 

from motor ventilation slots.

Operator

Worn fixed and/or moving 

blade.

Replace blades if worn or damaged.

Operator

Motor brushes worn.

Replace motor brushes if worn 

(less than 0.2 inch [5 mm] long).

Service Center

Commutator worn.

Replace rotor and commutator 

assembly.

Service Center

Motor fan damaged.

Replace motor fan.

Service Center

Motor windings dirty.

Clean dirty windings.

Service Center

Motor bearings worn.

Replace motor bearings.

Service Center

Motor rotor windings 

damaged.

Replace rotor and commutator 

assembly.

Service Center

Motor stator windings 

damaged.

Replace motor.

Service Center

3.  Motor does 

not stop when 

trigger is 

released.

Trigger on-off switch defective. Replace switch.

Service Center

Other electrical problem.

Troubleshoot and repair electrical 

circuit.

Service Center

4.   Electromagnetic 

disturbances in 

power line.

Fault in EMI filter.

Replace EMI filter.

Service Center

Motor brushes worn.

Replace motor brushes if worn 

(less than 0.2 inch [5 mm] long).

Service Center

Commutator worn.

Replace rotor and commutator 

assembly.

Service Center

(Refer to Table 3 for hydraulic component troubleshooting.)

Summary of Contents for EBE26

Page 1: ...is manual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous s...

Page 2: ...nerpac parts Enerpac parts are designed to fit properly and to withstand high loads Non Enerpac parts may break or cause the product to malfunction Keep this manual for future reference in a place tha...

Page 3: ...s when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control CAUTION Failure to observe and comply with the following precautions and ins...

Page 4: ...d be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It should be wired for single phase pow...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...more of the maximum limits is exceeded 2 2 General Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump Tons kN lb Kg psi bar F C Ty...

Page 7: ...ow to the hydraulic cylinder which advances the cylinder piston and moving blade A hydraulic reservoir with built in rubber diaphragm provides a constant supply of oil to the pump regardless of tool o...

Page 8: ...e is no obvious damage Read the following sections of this manual to become familiar with cutter features and safety devices Verify that the AC power supply is of the correct specifications and capaci...

Page 9: ...nce when the screw is loosened Be advised that the piston release screw is intended for occasional use only If the piston repeatedly fails to retract automatically after it is fully extended have the...

Page 10: ...following paragraphs could result in death or serious personal injury 1 The cutter must be used only to cut round square or flat metal bars and other similar items Material diameter tensile strength...

Page 11: ...Failure to observe this instruction may result in poor cutting performance and or damage to the cutter 90 90 Figure 7 Positioning Material Inside Cutting Head Material Position optimum Support Bolt 9...

Page 12: ...maintenance procedures must be performed under the following conditions Material must be removed from the cutting head The cutter must be disconnected from the AC power supply The cutter must be given...

Page 13: ...n oil dispenser with new Enerpac HF oil Put the dispenser aside for later use 2 Procure a thick soft metal bar about 1 4 inch 6 4 mm minimum thickness Put the bar aside for later use 10 5 1 Hydraulic...

Page 14: ...Cap Loosen 1 and Tighten 2 2 1 Figure 9B Vent Screw Loosen 1 and Tighten 2 2 1 1 Figure 9D Adding Oil to Reservoir Fill Hole 1 1 2 3 4 Figure 9E Diaphragm Cover 1 Diaphragm 2 Diaphragm Opening 3 and O...

Page 15: ...ith oil Wear eye and face protection to avoid injury due to splashing oil 14 Connect the cutter to the AC power supply 15 Cover the diaphragm opening with a rubber gloved hand to help prevent oil spla...

Page 16: ...sure cutter is positioned so that the oil reservoir cap is facing upwards Do not operate cutter for several hours preferably overnight to allow any remaining air to separate from the oil 33 Place the...

Page 17: ...y to prevent accidental motor startup during the following steps 3 Place the cutter horizontally on a stable work surface with the oil reservoir cap facing upwards 4 Remove the fixed blade screws 5 Re...

Page 18: ...Remove the worn moving blade and replace it with the new moving blade NOTICE If needed use a screwdriver or small pry bar to separate the worn moving blade from the mating surface of the piston 6 Sec...

Page 19: ...act after performing the previously described cleaning procedure the cutter should be inspected and serviced by an Enerpac authorized service center 11 0 CLEANING THE PISTON AREA NOTICE WARNING Always...

Page 20: ...ic storage case in a clean and dry location accessible only to authorized personnel 12 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 21: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 22: ...asket worn Replace piston gasket Service Center Pump malfunction Repair or replace pump Service Center 3 Tool performs with insufficient force Max pressure valve open Clean or replace max pressure val...

Page 23: ...Notes...

Page 24: ...WWW ENERPAC COM...

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