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16

 

NOTICE

A small amount of hydraulic oil leakage may 

occur when the diaphragm cover is removed in the next 

step. Be prepared to catch this oil in a pan or with a 

clean rag. Dispose of spilled oil in accordance with all 

applicable laws and regulations.
5. Using an adjustable face spanner wrench, loosen and 

remove the diaphragm cover.

6. Remove the spring, pusher disc, and diaphragm from 

the diaphragm opening. 

 

NOTICE

It is not necessary to remove the oil reservoir 

cap, as the oil will be drained and filled through the 

diaphragm opening.
7. Completely drain all old oil from the cutter through the 

diaphragm opening, turning it right-side up and using 

a suitable oil extraction system (used oil extraction 

pump) if necessary, so that no oil remains in the cutter 

reservoir. 

 

NOTICE

Dispose of all used oil in accordance with all 

applicable regulations and laws. 
8. After all oil is evacuated, position the cutter with the 

diaphragm opening facing up.

 

NOTICE

Use only new Enerpac HF oil in the following 

step. Use of other oils may damage the cutter and may 

invalidate the Enerpac product warranty.
9. Using the oil dispenser prepared in step 1, slowly add 

new Enerpac HF oil through the diaphragm opening 

until the diaphragm opening is nearly full. 

 

NOTICE:

  WARNING

To avoid serious personal injury, stay clear of cutting 

head and blades during the following procedures. 

Wear rubber gloves to prevent contact with oil. Wear 

eye and face protection to avoid injury due to 

splashing oil.

10.  Connect the cutter to the AC power supply.
11.  Cover the diaphragm opening with a rubber-gloved 

hand to help prevent oil splashing.

12. Prime the pump by pressing and releasing the 

trigger in short bursts. During this process, check 

the oil level in the diaphragm opening and add 

oil (as needed) to keep the reservoir filled. Failure 

to keep reservoir full may result in cavitation and 

pump failure. Pump is primed when piston starts 

extending.

 

NOTICE

During priming, the oil may become entrained 

with air and may develop a foamy appearance. This is 

normal.
13.  Continue pressing and releasing the trigger in short 

bursts as the piston extends. During this process, 

do not add oil, but verify that the pump has ample 

oil supply. Continue until piston is extended to 

approximately half stroke.

 

NOTICE

During the following steps, refer to Figure 8 for 

piston release lever details.

14. While covering the diaphragm opening with a 

rubber-gloved hand, retract the piston gently by 

moving the piston release lever to position 2. See 

Figure 8.

15.  Move the piston release lever back to position 1.
16.  Press and release the trigger in short bursts until the 

piston is extended as far as possible.

17.  Disconnect the cutter from the AC power supply 

to prevent accidental motor start-up during the 

following steps.

18. Add oil through the diaphragm opening until the 

diaphragm opening is nearly full.

19. Slowly install the diaphragm in the diaphragm 

opening. This should result in some oil leakage from 

around the diaphragm.

20. Install the pusher disc, diaphragm, spring, and 

diaphragm cover.

21. Move the piston release lever to position 2 (see 

Figure 8) to retract the piston.

22. Move the piston release lever to position 1 (see 

Figure 8) and tighten.

23.  Connect the cutter to the AC power supply.

 

NOTICE:

  WARNING

To avoid serious personal injury, stay clear of cutting 

head and blades during the following procedures.

24.  Start the cutter and cycle the piston through several 

advance and return strokes. Ensure that piston is 

fully retracted when done.

25.  Be sure cutter is positioned so that the oil reservoir 

cap is facing upwards. Do not operate cutter for 

several hours (preferably overnight) to allow any 

remaining air to separate from the oil.

26.  With the reservoir cap still facing upwards, press 

and release the trigger in short bursts until the 

piston is extended as far as possible.

27.  Disconnect the cutter from the AC power supply 

to prevent accidental motor start-up during the 

following steps.

28. Loosen and remove the oil reservoir cap. Check 

the oil level in the oil drain/fill hole. If oil level has 

dropped, add additional Enerpac HF oil until the oil 

level is up to the top of the hole.

29.  Install and securely tighten the oil reservoir cap.
30.  Using a clean rag, wipe the cutter housing, grip and 

motor so that surfaces are free of oil residue.

31.  Connect the cutter to the AC power supply. Cycle 

the piston several times to test for proper operation 

before placing the cutter back into service.

10.6  Cutter Blade Replacement

 

NOTICE:

  WARNING

• Always disconnect cutter from AC power supply 

before beginning blade replacement procedures. 

Failure to observe this precaution could result in 

Summary of Contents for ECCE26

Page 1: ...s manual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous si...

Page 2: ...ment replacement parts For repair service contact the Enerpac authorized service center in your area Keep this manual for future reference in a place that is accessible to all persons operating or ser...

Page 3: ...may break or cause the product to malfunction Keep cutting tools clean and replace blades when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easie...

Page 4: ...l rating of the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump Tons kN lb Kg psi bar F C Type ECCE26B 35 1 312 55 25 7977 550 40 to 122 40 to...

Page 7: ...C powered electric motor and an internal hydraulic pump The pump provides oil flow to the hydraulic cylinder which advances the cylinder piston and moving blade A hydraulic reservoir with built in rub...

Page 8: ...r plus the additional weight of the material to be cut Refer to Section 2 2 for cutter weight 6 2 Before Start up Be sure that the shipment includes all components and that there is no obvious damage...

Page 9: ...trigger A trigger mounted in the cutter grip controls cutter operation Pressing the trigger automatically starts the cutter electric motor Press and hold the trigger to advance the piston and slide t...

Page 10: ...and arms can pose a risk to the health and safety of workers The user and or employer is responsible for assessing the risk generated by mechanical vibrations from the cutter and minimizing the possi...

Page 11: ...should be performed after the oil in the cutter is changed and after any maintenance or repair activity in which the oil is drained and replaced 9 4 Locating and Positioning the Cutter Before insertin...

Page 12: ...sure that the piston is in the home fully retracted position See Figure 7 4 Be sure that the piston release lever is turned fully clockwise to position 1 See Figure 8 5 Open the cutter safety guard Se...

Page 13: ...maintenance procedures must be performed under the following conditions Material must be removed from the cutting head The cutter must be disconnected from the AC power supply The cutter must be given...

Page 14: ...tion on a stable and level work surface upside down with the diaphragm cover facing upwards Place a pan or suitable container under the cutter to catch any spilled oil 4 To prevent contamination remov...

Page 15: ...m Cover 1 1 Figure 12B Oil Reservoir Cap Loosen 1 and Tighten 2 2 1 1 Figure 12C Adding Oil to Reservoir Fill Hole 1 2 6 1 3 4 5 Figure 12E Diaphragm Cover 1 Spring 2 Pusher Disc 3 Diaphragm 4 Diaphra...

Page 16: ...extended to approximately half stroke NOTICE During the following steps refer to Figure 8 for piston release lever details 14 While covering the diaphragm opening with a rubber gloved hand retract th...

Page 17: ...0 6 1 Blade Wear The use of worn blades decreases the effectiveness of the cutter and can also side load the cylinder resulting in possible damage to the tool Motor overheating can also occur Replace...

Page 18: ...l motor start up during the following steps 3 Place the cutter horizontally on a stable work surface with the handle facing upwards 4 Remove the fixed blade screw 5 Open the cutter safety guard 6 Remo...

Page 19: ...e as described in the following steps Refer to Figure 14 items 1 through 5 Figure 14 Moving Blade Replacement 1 2 3 4 5 Key 1 Moving Blade Screws 2 Blade Holder 3 Moving Blade 4 Positioning Pin 5 Movi...

Page 20: ...does not fully retract after performing the previously described cleaning procedure the cutter should be inspected and serviced by an Enerpac authorized service center 11 0 CLEANING THE PISTON AREA NO...

Page 21: ...ic storage case in a clean and dry location accessible only to authorized personnel 12 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 22: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 23: ...Operate tool through several full cycles to bleed air Check oil level and add oil if low Operator Max pressure valve open Clean or replace max pressure valve Service Center Piston gasket worn Replace...

Page 24: ...WWW ENERPAC COM...

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