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20

Figure 15, Piston Manual Retract Procedure

2

1

3

Position 1

Position 2

Key:

1. Cutting Head 

2. Piston

3. Bar (user-supplied)

Piston Release Lever

4. Using a rigid piece of steel bar, manually push the 

piston inside the cutter until it is returned to the 

“home” position. See Figure 15, item 3. This should 

dislodge any dirt or other material that had prevented 

the piston from returning during normal operation.

5. Move the piston release lever fully clockwise to 

return the cutter to normal operation. See Figure 15,  

position 1.

6. Connect cutter to AC power supply. Quickly depress 

and release the trigger repeatedly until the piston is 

advanced about 3/4 inch [19 mm].

7. Disconnect cutter from AC power supply to prevent 

accidental motor start-up during cleaning procedures 

in the following step.

8. Clean the exposed portion of the piston. Remove any 

debris, chips or dirt from this area. See Figure 15,  

item 2.

9. Connect cutter to AC power supply and test cutter 

for proper operation. Verify that piston automatically 

returns to the “home” position after the trigger is 

released and the piston release lever is moved to 

position 2.

 

NOTICE

If the piston still does not fully retract after 

performing the previously described cleaning procedure, 

the cutter should be inspected and serviced by an 

Enerpac authorized service center.

11.0  CLEANING THE PISTON AREA

 

NOTICE:

  WARNING

Always disconnect cutter from AC 

power supply before cleaning the piston head area 

or before manually retracting the piston. Failure to 

observe this precaution could result in accidental 

start-up during cleaning procedures. Serious 

personal injury could result.
11.1  Cleaning and Inspection

•  Keep the piston area clean to ensure that the piston 

fully returns after it advances to maximum stroke.

•  Remove any built-up dirt or debris from the cutting 

head, the piston and moving blade.

11.2  Manually Retracting the Piston

The piston may fail to fully retract if debris is wedged 

under or beside the piston and moving blade.
If this condition occurs, it may be necessary to manually 

retract the piston into the cylinder to fully return the 

piston to the “home” position.
Refer to the following steps for procedure:
1. Disconnect cutter from AC power supply to prevent 

accidental motor start-up during the following steps.

2. Place the cutter horizontally on a stable work surface.
3. Move the piston release lever counterclockwise 

to manually release the piston. See Figure 15, 

 

position 2.

Position 2 (piston release)

Position 1 (normal operation)

Summary of Contents for ECCE26

Page 1: ...s manual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous si...

Page 2: ...ment replacement parts For repair service contact the Enerpac authorized service center in your area Keep this manual for future reference in a place that is accessible to all persons operating or ser...

Page 3: ...may break or cause the product to malfunction Keep cutting tools clean and replace blades when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easie...

Page 4: ...l rating of the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump Tons kN lb Kg psi bar F C Type ECCE26B 35 1 312 55 25 7977 550 40 to 122 40 to...

Page 7: ...C powered electric motor and an internal hydraulic pump The pump provides oil flow to the hydraulic cylinder which advances the cylinder piston and moving blade A hydraulic reservoir with built in rub...

Page 8: ...r plus the additional weight of the material to be cut Refer to Section 2 2 for cutter weight 6 2 Before Start up Be sure that the shipment includes all components and that there is no obvious damage...

Page 9: ...trigger A trigger mounted in the cutter grip controls cutter operation Pressing the trigger automatically starts the cutter electric motor Press and hold the trigger to advance the piston and slide t...

Page 10: ...and arms can pose a risk to the health and safety of workers The user and or employer is responsible for assessing the risk generated by mechanical vibrations from the cutter and minimizing the possi...

Page 11: ...should be performed after the oil in the cutter is changed and after any maintenance or repair activity in which the oil is drained and replaced 9 4 Locating and Positioning the Cutter Before insertin...

Page 12: ...sure that the piston is in the home fully retracted position See Figure 7 4 Be sure that the piston release lever is turned fully clockwise to position 1 See Figure 8 5 Open the cutter safety guard Se...

Page 13: ...maintenance procedures must be performed under the following conditions Material must be removed from the cutting head The cutter must be disconnected from the AC power supply The cutter must be given...

Page 14: ...tion on a stable and level work surface upside down with the diaphragm cover facing upwards Place a pan or suitable container under the cutter to catch any spilled oil 4 To prevent contamination remov...

Page 15: ...m Cover 1 1 Figure 12B Oil Reservoir Cap Loosen 1 and Tighten 2 2 1 1 Figure 12C Adding Oil to Reservoir Fill Hole 1 2 6 1 3 4 5 Figure 12E Diaphragm Cover 1 Spring 2 Pusher Disc 3 Diaphragm 4 Diaphra...

Page 16: ...extended to approximately half stroke NOTICE During the following steps refer to Figure 8 for piston release lever details 14 While covering the diaphragm opening with a rubber gloved hand retract th...

Page 17: ...0 6 1 Blade Wear The use of worn blades decreases the effectiveness of the cutter and can also side load the cylinder resulting in possible damage to the tool Motor overheating can also occur Replace...

Page 18: ...l motor start up during the following steps 3 Place the cutter horizontally on a stable work surface with the handle facing upwards 4 Remove the fixed blade screw 5 Open the cutter safety guard 6 Remo...

Page 19: ...e as described in the following steps Refer to Figure 14 items 1 through 5 Figure 14 Moving Blade Replacement 1 2 3 4 5 Key 1 Moving Blade Screws 2 Blade Holder 3 Moving Blade 4 Positioning Pin 5 Movi...

Page 20: ...does not fully retract after performing the previously described cleaning procedure the cutter should be inspected and serviced by an Enerpac authorized service center 11 0 CLEANING THE PISTON AREA NO...

Page 21: ...ic storage case in a clean and dry location accessible only to authorized personnel 12 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 22: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 23: ...Operate tool through several full cycles to bleed air Check oil level and add oil if low Operator Max pressure valve open Clean or replace max pressure valve Service Center Piston gasket worn Replace...

Page 24: ...WWW ENERPAC COM...

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