background image

13

10.2  Periodic Maintenance Chart

Refer to the Periodic Maintenance Chart (Table 1) for a 

list of various routine checks and procedures.

10.3  Cleaning

•  Clean the cutter using a dry cloth or compressed air. 

For plastic surfaces, use a cloth slightly dampened 

with water.

 

NOTICE:

  CAUTION

To prevent possible injury, always wear 

safety glasses or face mask when using compressed 

air.

•  Be sure there are no traces of oil, grease or corrosive 

substances on the tool, especially on the grips.

•  Use a damp cloth and soapy water to clean plastic 

components.

•  Do not use gasoline or thinner to clean the tool.

10.4  Fasteners

Periodically check all screws, nuts and other fasteners 

for proper tightness. Tighten any loose fasteners. 

Replace any worn or damaged fasteners. This should 

be performed periodically or every day in the event of 

frequent or prolonged cutter operation.

 

NOTICE

Failure to check and tighten fasteners as 

required may result in serious damage to the cutter.

10.5  Cutter Hydraulic System

The cutter contains a small hydraulic pump and an oil 

reservoir with a rubber diaphragm. The oil level must be 

periodically checked and additional oil must be added if 

the oil level is low. In addition, the oil must be completely 

changed at the specified interval. Refer to the Periodic 

Maintenance Chart (Table 1).

Table 1 - Periodic Maintenance Chart

Time Interval

Maintenance Operation

Method

To be performed by:

Every 8 hours of 

operation:

Check the cutter for loose, 

damaged or worn parts.

Check for oil leaks. Tighten, 

replace or repair as required.

Visual

Operator

Clean the cutter exterior.

Refer to instructions in 

Section 10.3.

Operator

Check the tightening torque 

of screws and bolts. Replace 

any missing screws or bolts.

Use torque wrench. Refer to 

repair parts sheet for complete 

torque specifications.

Operator

Every 1600 hours 

of operation:

Change the hydraulic oil.

Refer to instructions in 

sections 10.5.1 - 10.5.3.

Service Center

10.5.1  Hydraulic System Maintenance Precautions

 

NOTICE:

  WARNING

Always disconnect cutter from AC power supply 

before performing hydraulic system maintenance. 

Failure to observe this precaution could result in 

accidental start-up while maintenance procedures 

are being performed. Serious personal injury and 

damage to cutter may result.
Wait for cutter to cool before performing hydraulic 

system maintenance. Hot oil can cause burns.
Be sure that oil reservoir cap is securely tightened 

after checking oil level or changing the oil. Leaking 

oil can cause short circuits, fire and explosions.
Additional Precautions:

•  Do not check oil level or change the oil in dusty areas.
•  Be sure that all tools (wrench, screwdriver, etc.) used 

to perform maintenance procedures are clean.

•  When adding oil and performing oil changes, take every 

precaution to prevent impurities from contaminating 

the oil or entering the cutter. Impurities can cause 

permanent damage to the hydraulic components.

•  The hydraulic reservoir contains a rubber diaphragm 

that slightly pressurizes the oil. Some oil spillage may 

occur when checking the oil level or when changing 

the oil. Wear and/or use appropriate personal 

protective equipment (PPE) to prevent exposure to 

hydraulic oil.

•  Use only new Enerpac HF hydraulic oil poured from a 

clean container. Use of other oil brands and/or used 

oil may damage the cutter and may void the Enerpac 

product warranty.

Summary of Contents for ECSE300

Page 1: ...l are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous situation...

Page 2: ...clean and replace blades when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control Keep this manual for future reference in a place that...

Page 3: ...nerpac HF hydraulic oil Use of any other oil may result in unsafe operation and or damage to tool The Enerpac product warranty may also be invalidated Keep hydraulic equipment away from flames and hea...

Page 4: ...l rating of the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It...

Page 5: ...g unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never reach into the cutting he...

Page 6: ...f the material properties are equal to or less than the stated maximum limits Cutting performance including whether a cut can be completed will depend on the material properties blade condition and th...

Page 7: ...CSE300 is a rotatable head hydraulic cutter spreader used for cutting metal tubes plate cables and other similar materials during decommissioning or demolition activities The cutting head can be rotat...

Page 8: ...urface must be of sufficient capacity to support the weight of the cutter plus the additional weight of the material to be cut Refer to Section 2 2 for cutter weight 6 2 Before Start up Be sure that t...

Page 9: ...r to the unlocked position when spreading will allow the jaws to depressurize allowing objects being spread to potentially become destabilized or return to their original position Death serious person...

Page 10: ...rtain that the properties of the material to be cut do not exceed the stated maximum limits applicable to your cutter model Refer to Section 2 1 of this manual for additional information Failure to ob...

Page 11: ...d in the neutral position when it is not being turned See Figure 6 Rotate the knob to the left and hold it to close the blades jaws See Figure 7 To stop blade jaw movement at any time release the knob...

Page 12: ...process NOTICE WARNING After spreading is complete material may fall Keep body parts and equipment away from area under and beside the cutter 3 Turn the control knob to the right to open the jaws and...

Page 13: ...er exterior Refer to instructions in Section 10 3 Operator Check the tightening torque of screws and bolts Replace any missing screws or bolts Use torque wrench Refer to repair parts sheet for complet...

Page 14: ...mp if necessary so that no oil remains in the cutter reservoir NOTICE Dispose of all used oil in accordance with all applicable regulations and laws 10 5 2 Checking Oil Level and Adding Oil NOTICE The...

Page 15: ...Support 1 1 Figure 9B Oil Reservoir Cap Loosen 1 and Tighten 2 2 1 1 Figure 9C Adding Oil to Reservoir Fill Hole 1 1 2 3 4 5 Figure 9E Rubber Support 1 Diaphragm Housing Cover 2 Diaphragm 3 Diaphragm...

Page 16: ...ening This should result in some oil leakage from around the diaphragm 16 Install and securely tighten the diaphragm cover 17 Install the rubber support onto the diaphragm cover NOTICE WARNING To avoi...

Page 17: ...ic storage case in a clean and dry location accessible only to authorized personnel 11 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 18: ...des Replace blades if worn or damaged Service Center Motor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly...

Page 19: ...oil if low Operator Piston gasket worn Replace piston gasket Service Center Pump malfunction Repair or replace pump Service Center 2 Tool operates with insufficient force Max pressure valve open Clean...

Page 20: ...WWW ENERPAC COM...

Reviews: