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9.2  Operating Precautions

 

NOTICE:

  WARNING

Failure to observe the following 

precautions and instructions could result in death or 

serious personal injury.
• Keep fingers, hands and other body parts clear of 

the cutting head. Do not reach into the cutting area 

during cutter operation.
• Do not attempt to reposition the item being cut 

while the cutter is in operation. If repositioning is 

required, stop the cutter and loosen the piston 

release lever to retract the piston. Then, tighten the 

piston release lever and repeat the cutting process.
• Dangerous projectiles could occur at any time 

during cutting. Always wear face and eye protection. 

Keep persons away from cutting area.
• Cutter surfaces can become very hot. To prevent 

burns, avoid contact with cutter components and 

wear appropriate personal protective equipment.
•  Refer to additional safety precautions in Section 1.0 

of this manual before using the cutter or performing 

any maintenance or repair activities.
9.3  Trapped Air Removal

Before placing a new cutter into operation, cycle the 

piston several times without load to remove any trapped 

air in the hydraulic circuit.
Air is completely purged when the piston advances and 

retracts smoothly in both directions, from fully advanced 

to fully retracted.
This procedure should be performed after the oil in the 

cutter is changed, and after any maintenance or repair 

activity in which the oil is drained and replaced.

9.4  Locating and Positioning the Cutter

•  Before inserting material to be cut inside the cutting 

head, be certain that the cutter is placed on a solid 

and stable work surface of sufficient weight rating 

capacity. Refer to Section 2.2 for cutter weight.

•  Position the cutter as needed using the handle/grip 

mounted at the top of the cutter. The handle/grip 

can also be used for transporting the cutter short 

distances.

 

NOTICE:

  WARNING

Because the cutter components are very 

heavy, there is a risk of cuts, crushing or broken bones. To 

avoid accidents, use care when working with the cutter. 

Serious personal injury may result if the cutter is not 

properly supported and handled in an appropriate way.
9.5  Positioning Material Inside the Cutting Head

Be sure that the piston and moving blade are located in 

the fully retracted “home” position before placing any 

material inside the cutting head. See Figure 4.
Position the material to be cut between the cutter 

blades, so that it is perpendicular to the piston axis, as 

shown in Figure 6. This will provide the best quality cut 

while placing the least amount of load on the cutter. If 

possible, center the material vertically to help reduce 

side-loading of the piston.

Adjust the support bolt as needed. The head of the 

support bolt should just touch the surface of the material 

to be cut, when the item is positioned against the fixed 

blade of the cutter.
After adjusting the support bolt, be sure that the support 

bolt retaining nut is snug tight against the support 

bolt mounting ear. This will help prevent support bolt 

movement during cutting.

 

NOTICE

Be certain that the maximum parameters of the 

material to be cut are within allowable limits.

 Refer to 

Section 2.1

 of this manual for additional information. 

Failure to observe this instruction may result in poor 

cutting performance and/or damage to the cutter.

9.6  Cutting Procedure (typical)

1. Connect the cutter to the electrical outlet.
2. Be sure that the piston is in the “home” (fully retracted)

position. See Figure 4.

3. Be sure that the piston release lever is turned fully 

clockwise to position 1. See Figure 5.

4. Place the material to be cut between the fixed and 

moving blades. Refer to instructions in Section 9.5 for 

additional information.

 

NOTICE

Position the item to be cut so that it is as 

perpendicular as possible to the blades, as described in 

Section 9.5. Positioning the material at an angle will 

side-load the piston. Jamming and/or damage to the 

cutter may result.
5. Be certain that hands, fingers or other body parts are 

not inside the cutting head.

6. Press and hold the trigger to start the motor and begin 

cutting.

7. After cutting is completed, wait until the piston 

reaches the end of its stroke and then release the 

trigger. Verify that the moving blade reverses direction 

and moves fully into the “home” (fully retracted) 

position.

Figure 7, Material Being Cut (typical - top view)

Summary of Contents for EFBE5017

Page 1: ...anual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous situa...

Page 2: ...ep cutting tools clean and replace blades when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control Keep this manual for future referenc...

Page 3: ...outlet or other electrical power source CAUTION Failure to observe and comply with the following precautions and instructions could result in minor or moderate personal injury Property damage could a...

Page 4: ...l rating of the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...ximum limits is exceeded 2 2 General Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump Tons kN lb Kg psi bar F C Type EFBE5017B 2...

Page 7: ...nd an internal hydraulic pump The pump provides oil flow to the hydraulic cylinder which advances the cylinder piston and moving blade A hydraulic reservoir with built in rubber diaphragm provides a c...

Page 8: ...and that there is no obvious damage Read the following sections of this manual to become familiar with cutter features and safety devices Verify that the AC power supply is of the correct specificati...

Page 9: ...dirt or debris is preventing its return NOTICE CAUTION To prevent possible oil leakage do not loosen the piston release lever more than one full turn counter clockwise NOTICE Refer to the procedures i...

Page 10: ...RATION 9 1 Foreseen Use and Residual Risks NOTICE WARNING Failure to observe and comply with the instructions and precautions contained in the following paragraphs could result in death or serious per...

Page 11: ...r is not properly supported and handled in an appropriate way 9 5 Positioning Material Inside the Cutting Head Be sure that the piston and moving blade are located in the fully retracted home position...

Page 12: ...The cutter must be disconnected from the AC power supply The cutter must be given time to cool to prevent burns Procedures must be performed in a suitable work environment in accordance with all curre...

Page 13: ...ween the jaws of the cutter without being cut through completely as the piston is extended to slightly less than maximum travel 10 5 1 Hydraulic System Maintenance Precautions NOTICE WARNING Always di...

Page 14: ...C Oil Reservoir Cap Loosen 1 and Tighten 2 2 1 Figure 8B Handle Screws 1 1 1 Figure 8D Adding Oil to Reservoir Fill Hole 1 3 2 1 4 5 Figure 8E Screws 1 Diaphragm Cover 2 Diaphragm 3 Diaphragm Opening...

Page 15: ...to prevent injury as service procedures are being performed 12 Connect the cutter to the AC power supply 13 Cover the diaphragm opening with a rubber gloved hand to help prevent oil splashing 14 Prim...

Page 16: ...ntil the cap is installed for the final time Failure to do so may result in air remaining in the reservoir This may require special consideration when the soft metal bar is used 30 Do not operate cutt...

Page 17: ...event accidental motor startup during the following steps 3 Place the cutter horizontally on a stable work surface with the handle facing upwards 4 Remove the fixed blade screws 5 Remove the worn fixe...

Page 18: ...the new moving blade 10 6 3 Blade Replacement Moving Blade Replace the moving blade as described in the following steps Refer to Figure 10 items 1 2 and 3 Figure 10 Moving Blade Replacement 1 3 2 NOT...

Page 19: ...leaning procedure the cutter should be inspected and serviced by an Enerpac authorized service center 11 0 CLEANING THE PISTON AREA NOTICE WARNING Always disconnect cutter from AC power supply before...

Page 20: ...ic storage case in a clean and dry location accessible only to authorized personnel 12 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 21: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 22: ...gasket worn Replace piston gasket Service Center Pump malfunction Repair or replace pump Service Center 3 Tool performs with insufficient force Max pressure valve open Clean or replace max pressure v...

Page 23: ...Notes...

Page 24: ...WWW ENERPAC COM...

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