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4. To prevent contamination, remove any built-up dust 

and dirt from the oil reservoir cap and surrounding area.

 

NOTICE

A small amount of hydraulic oil may leak from 

the drain/fill hole when cap is loosened in the next step. 

Be prepared to catch this oil in a pan or with a clean rag. 

Dispose of spilled oil in accordance with all applicable 

laws and regulations.
5. Slowly loosen the oil reservoir cap while watching for 

oil flow:

•  If oil starts flowing from the oil drain/fill hole as the 

cap is loosened, the reservoir is full. Tighten the 

cap immediately. To avoid excessive oil spillage, 

do not continue loosening the cap if oil flow 

occurs. Skip steps 6 through 8 and go on to step 9.

•  If no oil flow occurs when the cap is loosened, 

fully loosen and remove the cap. Then, check 

oil level and add oil (if needed) as described in  

steps 6 through 8.

6. Check the oil level in the drain/fill hole. Oil level will be 

up to the top of the hole when reservoir is full.

7. If oil level is low, slowly add new Enerpac HF oil 

through the oil drain/fill hole, until the oil level is up to 

the top of the hole.

8. Remove any residue or metal particles from the oil 

reservoir cap (it is magnetic).

9. Install and securely tighten the oil reservoir cap.
10.  Using a clean rag, wipe the cutter housing, grip and 

motor so that these surfaces are free of oil residue.

11. Connect cutter to AC power supply. Cycle the 

piston several times to test for proper operation 

before placing the cutter back into service.

10.5.3  Changing the Oil

 

NOTICE

The oil change procedure is very detailed and 

will take a considerable amount of time. It should only 

be performed by a trained technician at an Enerpac 

authorized service center. Failure to properly perform 

the procedure may result in incomplete filling of the 

cutter oil reservoir, which could lead to cavitation, air 

entrainment, reduced performance, and pump damage.
Change the oil in the cutter reservoir as described in the 

following steps. Refer to Figures 8A through 8E:
1. Fill a clean oil dispenser with new Enerpac HF oil. Put 

the dispenser aside for later use.

2. Procure a thick, soft metal bar (about 1/4 inch 

 

[6.4 mm] minimum thickness). Put the bar aside for 

later use.

 

NOTICE

The bar selected should be easy to cut, but not 

brittle. The bar material must be soft enough so that the 

bar will not break into two pieces before it is fully cut. 

Later in this procedure, the bar will be partially cut so 

that it becomes lodged in between the jaws of the cutter 

without being cut through completely, as the piston is 

extended to slightly less than maximum travel.

10.5.1  Hydraulic System Maintenance Precautions

 

NOTICE:

  WARNING

Always disconnect cutter from AC power supply 

before performing hydraulic system maintenance. 

Failure to observe this precaution could result in 

accidental startup while maintenance procedures 

are being performed. Serious personal injury and 

damage to cutter may result.
Wait for cutter to cool before performing hydraulic 

system maintenance. Hot oil can cause burns.
Be sure that oil reservoir cap is securely tightened 

after checking oil level or changing the oil. Leaking 

oil can cause short circuits, fire and explosions.
Additional Precautions:

•  Do not check oil level or change the oil in dusty areas.
•  Be sure that all tools (wrench, screwdriver, etc.) used 

to perform maintenance procedures are clean.

•  When adding oil and performing oil changes, take every 

precaution to prevent impurities from contaminating 

the oil or entering the cutter. Impurities can cause 

permanent damage to the hydraulic components.

•  The hydraulic reservoir contains a rubber diaphragm 

that slightly pressurizes the oil. Some oil spillage may 

occur when checking the oil level or when changing 

the oil. Wear and/or use appropriate personal 

protective equipment (PPE) to prevent exposure to 

hydraulic oil.

•  Use only new Enerpac HF hydraulic oil poured from a 

clean container. Use of other oil brands and/or used 

oil may damage the cutter and may void the Enerpac 

product warranty.

10.5.2  Checking Oil Level and Adding Oil

 

NOTICE

The reservoir contains a flexible rubber 

diaphragm that slightly pressurizes the oil. To help prevent 

excessive oil leakage when the reservoir cap is removed, 

be certain that the piston is advanced until there is a gap 

of about 1/8 inch [3-4 mm] between the fixed and moving 

blades (as described in step 1) before loosening the cap.
The gap between the blades should not be less than  

1/8 inch [3-4 mm]. A smaller gap may result in the 

piston retracting unexpectedly while the oil level is being 

checked.
Refer to Figures 8A through 8E during the following steps:
1. Operate the cutter and advance the piston until 

there is a 1/8-inch [3-4 mm] gap between the fixed 

and moving blades (until just before the piston 

automatically returns).

2. Disconnect the cutter from the AC power supply to 

prevent accidental motor startup during the following 

steps.

3. Place the cutter in the horizontal position, on a stable 

and level work surface, with the oil reservoir cap 

facing upwards. Place a pan or suitable container 

under the cutter to catch any spilled oil.

Summary of Contents for EFBE5017

Page 1: ...anual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous situa...

Page 2: ...ep cutting tools clean and replace blades when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control Keep this manual for future referenc...

Page 3: ...outlet or other electrical power source CAUTION Failure to observe and comply with the following precautions and instructions could result in minor or moderate personal injury Property damage could a...

Page 4: ...l rating of the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...ximum limits is exceeded 2 2 General Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump Tons kN lb Kg psi bar F C Type EFBE5017B 2...

Page 7: ...nd an internal hydraulic pump The pump provides oil flow to the hydraulic cylinder which advances the cylinder piston and moving blade A hydraulic reservoir with built in rubber diaphragm provides a c...

Page 8: ...and that there is no obvious damage Read the following sections of this manual to become familiar with cutter features and safety devices Verify that the AC power supply is of the correct specificati...

Page 9: ...dirt or debris is preventing its return NOTICE CAUTION To prevent possible oil leakage do not loosen the piston release lever more than one full turn counter clockwise NOTICE Refer to the procedures i...

Page 10: ...RATION 9 1 Foreseen Use and Residual Risks NOTICE WARNING Failure to observe and comply with the instructions and precautions contained in the following paragraphs could result in death or serious per...

Page 11: ...r is not properly supported and handled in an appropriate way 9 5 Positioning Material Inside the Cutting Head Be sure that the piston and moving blade are located in the fully retracted home position...

Page 12: ...The cutter must be disconnected from the AC power supply The cutter must be given time to cool to prevent burns Procedures must be performed in a suitable work environment in accordance with all curre...

Page 13: ...ween the jaws of the cutter without being cut through completely as the piston is extended to slightly less than maximum travel 10 5 1 Hydraulic System Maintenance Precautions NOTICE WARNING Always di...

Page 14: ...C Oil Reservoir Cap Loosen 1 and Tighten 2 2 1 Figure 8B Handle Screws 1 1 1 Figure 8D Adding Oil to Reservoir Fill Hole 1 3 2 1 4 5 Figure 8E Screws 1 Diaphragm Cover 2 Diaphragm 3 Diaphragm Opening...

Page 15: ...to prevent injury as service procedures are being performed 12 Connect the cutter to the AC power supply 13 Cover the diaphragm opening with a rubber gloved hand to help prevent oil splashing 14 Prim...

Page 16: ...ntil the cap is installed for the final time Failure to do so may result in air remaining in the reservoir This may require special consideration when the soft metal bar is used 30 Do not operate cutt...

Page 17: ...event accidental motor startup during the following steps 3 Place the cutter horizontally on a stable work surface with the handle facing upwards 4 Remove the fixed blade screws 5 Remove the worn fixe...

Page 18: ...the new moving blade 10 6 3 Blade Replacement Moving Blade Replace the moving blade as described in the following steps Refer to Figure 10 items 1 2 and 3 Figure 10 Moving Blade Replacement 1 3 2 NOT...

Page 19: ...leaning procedure the cutter should be inspected and serviced by an Enerpac authorized service center 11 0 CLEANING THE PISTON AREA NOTICE WARNING Always disconnect cutter from AC power supply before...

Page 20: ...ic storage case in a clean and dry location accessible only to authorized personnel 12 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 21: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 22: ...gasket worn Replace piston gasket Service Center Pump malfunction Repair or replace pump Service Center 3 Tool performs with insufficient force Max pressure valve open Clean or replace max pressure v...

Page 23: ...Notes...

Page 24: ...WWW ENERPAC COM...

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