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10.6  Cutter Blade Replacement

 

NOTICE:

  WARNING

• Always disconnect cutter from AC power supply 

before beginning blade replacement procedures. 

Failure to observe this precaution could result in 

accidental startup during blade replacement. Serious 

personal injury could result.
• Use extreme caution when removing and installing 

blades. Blades may be sharp even when worn. To 

avoid hand injury, wear appropriate personal 

protective equipment (PPE) and avoid contact with 

blade cutting edges.
10.6.1  Blade Wear

The use of worn blades decreases the effectiveness of 

the cutter and can also side load the cylinder, resulting 

in possible damage to the tool. Motor overheating can 

also occur.
Replace blades immediately if they are worn and/or 

damaged or if there has been a noticeable decrease in 

cutting performance.

 

NOTICE

Blades are not sharpenable and must be 

replaced when worn. To help ensure optimum cutting 

performance, replace both the fixed blade and the 

moving blade at the same time.

27. Move the piston release lever to position 1 and 

tighten.

28.  Connect the cutter to the AC power supply.

 

NOTICE:

  WARNING

To avoid serious personal injury, stay 

clear of cutting head and blades during the following 

procedures.

29.  Start the cutter and cycle the piston through several 

advance and return strokes. Ensure that piston is 

fully retracted when done.

 

NOTICE

Orient the oil reservoir cap facing upwards at 

this time, and keep it as such until the cap is installed for 

the final time.  Failure to do so may result in air remaining 

in the reservoir.  This may require special consideration 

when the soft metal bar is used.  
30.  Do not operate cutter for several hours (preferably 

overnight) to allow any remaining air to separate 

from the oil.

31.  Place the soft metal bar (refer to step 2) into the 

cutting head. 

32.  Press and release the trigger in short bursts until 

the piston is extended as far as possible, but before 

it makes a full cut and retracts. The moving blade 

will become lodged in the bar, preventing the 

piston from retracting. This procedure is necessary 

because the cutter mechanism alone may fail to 

hold the piston in the partially extended position as 

oil level is being checked. 

 

NOTICE

If you cut completely through the bar, try again, 

cutting as far as you can without making a full cut.
33.  Disconnect the cutter from the AC power supply 

to prevent accidental motor start-up during the 

following steps.

34. Loosen and remove the oil reservoir cap. Check 

the oil level in the oil drain/fill hole. If oil level has 

dropped, add additional Enerpac HF oil until the oil 

level is up to the top of the hole.

35.  Install and securely tighten the oil reservoir cap.
36.  Move the piston release lever to position 2 to retract 

the piston.  If piston is stuck, use the bar to manually 

push the piston back until it retracts.

37.  Using a clean rag, wipe the cutter housing, grip and 

motor so that surfaces are free of oil residue.

38.  Connect the cutter to the AC power supply. Cycle 

the piston several times to test for proper operation 

before placing the cutter back into service.

Summary of Contents for EFBE5017

Page 1: ...anual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous situa...

Page 2: ...ep cutting tools clean and replace blades when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control Keep this manual for future referenc...

Page 3: ...outlet or other electrical power source CAUTION Failure to observe and comply with the following precautions and instructions could result in minor or moderate personal injury Property damage could a...

Page 4: ...l rating of the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...ximum limits is exceeded 2 2 General Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump Tons kN lb Kg psi bar F C Type EFBE5017B 2...

Page 7: ...nd an internal hydraulic pump The pump provides oil flow to the hydraulic cylinder which advances the cylinder piston and moving blade A hydraulic reservoir with built in rubber diaphragm provides a c...

Page 8: ...and that there is no obvious damage Read the following sections of this manual to become familiar with cutter features and safety devices Verify that the AC power supply is of the correct specificati...

Page 9: ...dirt or debris is preventing its return NOTICE CAUTION To prevent possible oil leakage do not loosen the piston release lever more than one full turn counter clockwise NOTICE Refer to the procedures i...

Page 10: ...RATION 9 1 Foreseen Use and Residual Risks NOTICE WARNING Failure to observe and comply with the instructions and precautions contained in the following paragraphs could result in death or serious per...

Page 11: ...r is not properly supported and handled in an appropriate way 9 5 Positioning Material Inside the Cutting Head Be sure that the piston and moving blade are located in the fully retracted home position...

Page 12: ...The cutter must be disconnected from the AC power supply The cutter must be given time to cool to prevent burns Procedures must be performed in a suitable work environment in accordance with all curre...

Page 13: ...ween the jaws of the cutter without being cut through completely as the piston is extended to slightly less than maximum travel 10 5 1 Hydraulic System Maintenance Precautions NOTICE WARNING Always di...

Page 14: ...C Oil Reservoir Cap Loosen 1 and Tighten 2 2 1 Figure 8B Handle Screws 1 1 1 Figure 8D Adding Oil to Reservoir Fill Hole 1 3 2 1 4 5 Figure 8E Screws 1 Diaphragm Cover 2 Diaphragm 3 Diaphragm Opening...

Page 15: ...to prevent injury as service procedures are being performed 12 Connect the cutter to the AC power supply 13 Cover the diaphragm opening with a rubber gloved hand to help prevent oil splashing 14 Prim...

Page 16: ...ntil the cap is installed for the final time Failure to do so may result in air remaining in the reservoir This may require special consideration when the soft metal bar is used 30 Do not operate cutt...

Page 17: ...event accidental motor startup during the following steps 3 Place the cutter horizontally on a stable work surface with the handle facing upwards 4 Remove the fixed blade screws 5 Remove the worn fixe...

Page 18: ...the new moving blade 10 6 3 Blade Replacement Moving Blade Replace the moving blade as described in the following steps Refer to Figure 10 items 1 2 and 3 Figure 10 Moving Blade Replacement 1 3 2 NOT...

Page 19: ...leaning procedure the cutter should be inspected and serviced by an Enerpac authorized service center 11 0 CLEANING THE PISTON AREA NOTICE WARNING Always disconnect cutter from AC power supply before...

Page 20: ...ic storage case in a clean and dry location accessible only to authorized personnel 12 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Page 21: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 22: ...gasket worn Replace piston gasket Service Center Pump malfunction Repair or replace pump Service Center 3 Tool performs with insufficient force Max pressure valve open Clean or replace max pressure v...

Page 23: ...Notes...

Page 24: ...WWW ENERPAC COM...

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