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11

9.0  CUTTER OPERATION

9.1  Foreseen Use and Residual Risks

 

NOTICE:

  WARNING

Failure to observe and comply with the 

instructions and precautions contained in the 

following paragraphs could result in death or serious 

personal injury.

1. The cutter must be used only to cut round metal 

ropes or cables. The properties of the material to 

be cut must not exceed the stated maximum limits 

applicable to your cutter model. Refer to Section 2.1.

2.  The cutter may be used only if powered by an electrical 

system compliant with legislation and current law 

(suitably connected to a grounded electrical system 

and protected from current surges and short circuits).

3. Operators must observe the instructions in this 

manual in order to minimize the risk of accidents. In 

particular, operators must pay attention when working 

in conditions that could cause:

•  Possible burns from overheated metal parts.
•  Injury due to incorrect positioning or inadequate lifting 

or moving.

•  Injury caused by splinters discharged from the 

workpiece.

 

NOTICE:

  WARNING

People remaining in the vicinity of the 

cutter while it is working are subject to the risk of 

flying debris (dangerous objects, etc. 

). Serious 

personal injury could result.

4. Mechanical vibrations transmitted to the hands and 

arms can pose a risk to the health and safety of 

workers. The user and/or employer is responsible for 

assessing the risk generated by mechanical vibrations 

from the cutter, and minimizing the possibility of 

injury.

5. Incorrect use:
•  The cutter must not be used for purposes other than 

indicated in this manual.

•  The cutter must not be used in areas subject to the 

risk of explosion.

9.2  Operating Precautions

 

NOTICE:

  WARNING

Failure to observe the following 

precautions and instructions could result in death or 

serious personal injury.
• Keep fingers, hands and other body parts clear of 

the cutting head. Do not reach into the cutting area 

during cutter operation.
• Do not attempt to reposition the item being cut 

while the cutter is in operation. If repositioning is 

required, stop cutting and retract the piston and 

blade. Then, repeat the cut, making sure that the 

item is properly positioned.
• Dangerous projectiles could occur at any time 

during cutting. Always wear face and eye protection. 

Keep persons away from cutting area.
• Cutter surfaces can become very hot. To prevent 

burns, avoid contact with cutter components and 

wear appropriate personal protective equipment.
•  Refer to additional safety precautions in Section 1.0 

of this manual before using the cutter or performing 

any maintenance or repair activities.
9.3  Trapped Air Removal

Before placing a new cutter into operation, cycle the 

piston several times without load to remove any trapped 

air in the hydraulic circuit.
Air is completely purged when the piston advances and 

retracts smoothly in both directions, from fully advanced 

to fully retracted.
This procedure should be performed after the oil in the 

cutter is changed, and after any maintenance or repair 

activity in which the oil is drained and replaced.

9.4  Locating and Positioning the Cutter

•  Before inserting material to be cut inside the cutting 

head, be certain that the cutter is placed on a solid 

and stable work surface of sufficient weight rating 

capacity. Refer to Section 2.2 for cutter weight.

•  Position the cutter as needed using the positioning 

handle and the handle/grip mounted at the top of the 

cutter. The positioning handle can also be used for 

transporting the cutter short distances.

 

NOTICE:

  WARNING

Because the cutter components are very 

heavy, there is a risk of cuts, crushing or broken bones. To 

avoid accidents, use care when working with the cutter. 

Serious personal injury may result if the cutter is not 

properly supported and handled in an appropriate way.

Summary of Contents for EWCE55

Page 1: ...s manual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous si...

Page 2: ...t properly and to withstand high loads Non Enerpac parts may break or cause the product to malfunction Keep this manual for future reference in a place that is accessible to all persons operating or s...

Page 3: ...a polarized electrical outlet that is properly installed and wired in accordance with all local codes and ordinances Keep cutting tools clean and replace blades when they become dull Suitably maintain...

Page 4: ...olarized receptacle at the other It should be wired for single phase power 3 A long extension cord should be arranged so that it will not drape over any working area where it can be tripped over snagg...

Page 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Page 6: ...ce including whether a cut can be completed will depend on the material properties blade condition and the size and shape of the material being cut If the tool is struggling or failing to make a cut s...

Page 7: ...es positive blade return and also helps prevent jamming or sticking Hydraulic force is provided by an AC powered electric motor and an internal hydraulic pump The pump provides oil flow to the hydraul...

Page 8: ...er features and safety devices Verify that the AC power supply is of the correct specifications and capacity to power the cutter Refer to Section 7 0 of this manual for additional information NOTICE B...

Page 9: ...precaution is not observed To open the cutting head lift the locking latch to disengage it Then swing the cutting head away from the cutter body See Figure 2 Figure 2 Opening the Cutting Head To close...

Page 10: ...epressing the cutter trigger A trigger mounted in the cutter grip controls cutter operation Pressing the trigger automatically starts the cutter electric motor See Figure 5 With the directional lever...

Page 11: ...nal injury Keep fingers hands and other body parts clear of the cutting head Do not reach into the cutting area during cutter operation Do not attempt to reposition the item being cut while the cutter...

Page 12: ...and moving blade will advance 8 When the cut is completed release the trigger and allow the piston to come to a complete stop 9 Move the directional lever to the retract position See Figure 4 10 Press...

Page 13: ...TICE WARNING The cutter must sometimes be operated in order to complete a maintenance or repair procedure being performed or to prepare it for a procedure that is about to be performed However to prev...

Page 14: ...be completely changed at the specified interval Refer to the Periodic Maintenance Chart Table 1 10 5 1 Hydraulic System Maintenance Precautions NOTICE WARNING Always disconnect cutter from AC power s...

Page 15: ...ance with all applicable laws and regulations 5 Slowly loosen the oil reservoir cap while watching for oil flow If oil starts flowing from the oil drain fill hole as the cap is loosened the reservoir...

Page 16: ...1 and Tighten 2 2 1 Figure 10B Vent Screw Loosen 1 and Tighten 2 2 1 1 Figure 10D Adding Oil to Reservoir Fill Hole 1 1 2 3 4 Figure 10E Diaphragm Cover 1 Diaphragm 2 Diaphragm Opening 3 and Oil Reser...

Page 17: ...uthorized service center Failure to properly perform the procedure may result in incomplete lling of the cutter oil reservoir which could lead to cavitation air entrainment reduced performance and pum...

Page 18: ...ervoir cap Recheck the oil level in the oil drain ll hole If oil level has dropped loosen vent screw and add additional Enerpac HF oil until the oil level is up to the top of the hole 30 Install and s...

Page 19: ...tem 7 Figure 12 Fixed Blade Replacement 1 5 3 7 2 6 4 8 9 10 Key 1 Clevis Pin 2 Clevis Pin 3 Retaining Ring 4 Retaining Ring 5 Fixed Blade Screws 6 Left Side Outer Plate 7 Fixed Blade 8 Inner Plate 9...

Page 20: ...supply to prevent accidental motor start up during the following steps 5 Loosen and remove the moving blade screw Figure 13 item 1 6 Remove the worn moving blade Figure 13 item 2 7 Install new moving...

Page 21: ...sent from the handle grip and other parts that can be gripped Remove any oil from cutter metal surfaces Check that the electrical power cord and plug are undamaged and in good condition Verify that th...

Page 22: ...and 3 for lists of common cutter symptoms possible causes and solutions For repair service contact an Enerpac authorized service center Inspection and repairs should be performed only by an Enerpac a...

Page 23: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Page 24: ...tor Air bubbles in the hydraulic circuit Operate tool through several full cycles to bleed air Check oil level and add oil if low Operator Max pressure valve open Clean or replace max pressure valve S...

Page 25: ...Notes...

Page 26: ...Notes...

Page 27: ...Notes...

Page 28: ...WWW ENERPAC COM...

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