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Enersol Pool Panel Installation Guide                    

                                                                                         

 

4 | 

P a g e

 

 

ASSEMBLY INSTRUCTIONS 

OVERVIEW  

 
1 - Plan your system:  

 

a)  

Determine  the  location;  south  is  best 
followed  by  west  or  east.  North  is  not 
recommended. Panels should be tilted at an 
angle of 45° or less.  

 

b)  

Determine  the  optimum  number  of  boxes 
needed. The following quick sizing guide will 
help  you  establish  the  number  of  boxes  of 
solar  panels  required  for  your  pool.  The 
lower  number  is  for  a  south  facing  roof  with 
full sun. If the roof is west facing or has more 
shade, you will need the larger number. The 
solar  rule  of  thumb  is  50%  of  the  pool 
surface should be represented in solar panel 
area. Indoor pools require 100% coverage.  

 

 

 
If  panel  area  exceed  number  of  boxes  that  can  be 
installed in one array (see table) panels must be split 
to  equally  sized  arrays.  See  typical  split-array 
reverse return. 

 

 

Panel Size 

Number of Boxes / Array 

4’ x 8’ 

7 - 9 

4’ x 10’ 

6 - 8  

4’ x 12’ 

5 - 7 

Custom size 

Consult with EnerWorks 

 

For  additional  information  in  sizing  the 
system  please  see  System  Design 
considerations  or  call  EnerWorks  for 
assistance at: 1-800-884-6444.

 

 

c)  

Measure  roof  area  available  to  be  sure  the 
panels  will  fit:  Panels  must  be  positioned 
vertically  from  eave  to  peak  with  at  least  6” 
space  around  the  panels  for  plumbing  and 
workspace.  Four  sections  of  connected 
hea

ders measure 51” and rubber panel strip 

width measures 48”.  

 

d)  

There  are  several  different  types  of  roofs. 
Most  will  accommodate  the  entire  panel 
system in a continuous row. However, some 
systems  may  need  to  be  split  over  two  or 
more  arrays  or  two  or  more  roofs.  When 
splitting  a  system,  you  must  balance  equal 
sections  in  each  array.  Remember  to  be 
conscious  of  the  best  sun  exposures,  and 
avoid  roofs  with  shade.  If  your  system  is 
divided  between  two  different  exposures 
(east  and  west)  then  plumb  from  the  cold 
side (east) to the warm side (west).  

 

e) 

Check  that  your  existing  pool  pump  is  in 
good working order. Verify that pool pump is 
sized  accordingly  and  that  it  will  not  exceed 
the maximum panel flow. For information on 
pump 

size 

see 

System 

Design 

Considerations

  or  consult  with  EnerWorks 

at 

1-800-884-6444. 

 

f)  

Plan  for  the  plumbing  and  fittings  required. 
Ensure  no  to  exceed  maximum  velocities 
allowed  on  pipes  when  selecting  pipes 
diameters  as  per  table  below.  See 

System 

Design Considerations

 for more  

 

Summary of Contents for Pool Panel

Page 1: ...1 800 884 6444 www enersol com April 2013 2013 Enerworks...

Page 2: ...Enersol Pool Panel Installation Guide 2 P a g e...

Page 3: ...and sales representatives of the Enersol solar products are in no way responsible if safety procedures installation instructions and common sense are not followed or if EnerWorks is not consulted sho...

Page 4: ...for assistance at 1 800 884 6444 c Measure roof area available to be sure the panels will fit Panels must be positioned vertically from eave to peak with at least 6 space around the panels for plumbin...

Page 5: ...r all components and tools required for the job TYPICAL PITCHED ROOF MOUNT Important Angle panel headers inch for e very 10 feet to drain water back to feed supply inlet Use chalk lines to reference a...

Page 6: ...ber is not blocking any roof drainage TYPICAL GROUND MOUNT Support headers with 2x6 lumber Panels may be set on any material that will insulate them from the earth plywood metal plastic or gravel Note...

Page 7: ...efully take the sections out of the box give each roll a twist to tighten and pick up from the bottom to prevent tangling set down evenly arrange and allow each section to unroll 3 Clip together using...

Page 8: ...nt provided The last row nearest to the bottom should be no more than four inches from the bottom header Bottom headers are not strapped down to allow for expansion and contraction of the panels When...

Page 9: ...ading FOR MALE END Remove O ring Cut locator tab off Apply transitional solvent cement liberally to both male and female surfaces Cement together FOR FEMALE END Cut a piece of 1 5 pipe to 3 long Apply...

Page 10: ...t in the plumbing use a tee and end cap This will allow for drainage At any low points in plumbing use a tee and end cap to allow for drainage during winter months SYSTEM REGULATION OPTIONS 6 A valve...

Page 11: ...ynchronize the valve handle by flipping the toggle switch at the bottom of the actuator between ON 1 and ON 2 to rotate the handle so it points to the solar panel feed line See full instructions for v...

Page 12: ...essure test the system to test for leaks then let the cement set for 3 hours Turn your filter pump back on to get the water flowing Manual Valve Turn handle to divert water to the panels Automatic Val...

Page 13: ...97 2 75 90 22 88 5 7 b Panel Array Size every component on a hydraulic system creates resistance or friction losses pool solar panels do not escape this reality care must be taken when determining the...

Page 14: ...perating pressure for the solar panel is 15 PSI 120 F with a maximum fluid pressure of 17 PSI 120 F Recommended flow rate for the solar panels is 0 166 gallons per minute for every square feet of sola...

Page 15: ...d pinched nicked or cut Use O ring lubricant as supplied WINTERIZATION OF YOUR SOLAR SYSTEM Winterization must be done after your pool is closed 1 Go to the highest point of the solar panels and pipes...

Page 16: ...s of 150 F This prevents no circulating water from becoming stagnant and promoting bacterial growth The use of a drain down valve and end cap and a one way check valve is necessary Follow steps for Wi...

Page 17: ...5 945163 6 55147 55 17 72 6 576353 4 784378 4 516246 4 777075 5 247546 5 616608 6 321604 7 036699 7 758862 60 20 65 7 65417 5 572497 5 313589 5 583597 6 135611 6 808544 7 37125 8 210722 9 057905 65 2...

Page 18: ...11 48624 12 31443 13 58096 Number of Collectors 1 collector 4 sections of 1 ft each GPM Pressure Losses on PSI for 12 feet long Pool Collectors 1 2 3 4 5 6 7 8 9 10 4 ft 8 ft 12 ft 16 ft 20 ft 24 ft 2...

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