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Enersol Pool Panel Installation Guide                    

                                                                                         

 

8 | 

P a g e

 

 

4 - Strap down headers and panels  

a)  

Starting  at  the  top  end,  secure  the  headers 
to  the 

roof  by  placing  header  straps  (12” 

long) on every clip connection.

  

 
b)  

Loop the strap around the  top header, bring 
the  two  grommets  together  and  push  the 
threaded  lag  bolt  through  the  grommets. 
Check  for  proper  tension,  apply  a  generous 
dab  of  roof  sealant  on  the  chalk  line  and 
secure  the  lag  bolt  to  the  roof.  Repeat  this 
for  every  header  until  complete  the  top  row 
strap installation.

  

 
c)  

On steeper roofs, you may want to strap the 
headers  one  at  the  time  while  you  are 
making the connections to prevent the entire 
assembly from slipping down. 

d)

  

Always  straighten  the  bottom  headers  by 
pulling  gently  and  join  together  as  the  top 
headers  (see  step  3),  Bottom  headers  are 
not strapped down.  

e)  

To  complete  the  securing  process,  cross 
strapping (48” long) is used. The straps are 
attached  grommet  to  grommet  across  the 
entire width of panels. Starting from the top, 
the cross straps should be equally spaced at 
no more than 36 inches apart. Fasten using 
the  proper  lag  bolts  and  roof  sealant 
provided. The last row, nearest to the bottom 
should be no more than four inches from the 
bottom  header.  Bottom  headers  are  not 
strapped  down  to  allow  for  expansion  and 
contraction  of  the  panels.  When  installing 
longer  custom  sizes  panel  they  may  require 
additional horizontal strapping.  

f)  

If  your  roof  has  a  membrane,  or  cannot  be 
punctured,  it  is  possible  to  attach  a  lumber 
frame  to  the  roof  with  liquid  nails  adhesive 
and  attach  the  lag  bolts  into  the  lumber. 
(Contact your roof manufacturer for advice).  

 
 
 

Attach to Roof

 

1 Top strap:

 Install a strap every section across top 

only.  

2  Cross  Strap:

  Install  Cross  strapping  equally 

spaced  along  the  length  of  the  collector,  making 
sure  to  leave  at  least  4  inches from bottom.  Do  not 
over tighten cross strapping, to allow for expansion. 
Apply a generous amount of roofing cement. Screw 
lag  bolts  through  roofing  cement  into  roof.  Use  roof 
sealant liberally with all lag bolts into roof.  

 

 

 
 

                   Never use top straps on bottom            
                   headers 
                                                                                               

 

PLUMBING

 

5 - Connect Plumbing  

 
Join Plumbing to Headers  

 

a)  

The  Header  End  connector  (HEC)  included 
in  your  system  kit  creates  a  male  and  a 
female adapter.

 

Clip  the  header  end  connectors  (HECs)  to 
the  headers,  diagonally  opposite  of  one 
another, at the input and output of the array 
so  that  the  plumbing  can  be  glued  to  the 
HEC instead of the header. 

Summary of Contents for Pool Panel

Page 1: ...1 800 884 6444 www enersol com April 2013 2013 Enerworks...

Page 2: ...Enersol Pool Panel Installation Guide 2 P a g e...

Page 3: ...and sales representatives of the Enersol solar products are in no way responsible if safety procedures installation instructions and common sense are not followed or if EnerWorks is not consulted sho...

Page 4: ...for assistance at 1 800 884 6444 c Measure roof area available to be sure the panels will fit Panels must be positioned vertically from eave to peak with at least 6 space around the panels for plumbin...

Page 5: ...r all components and tools required for the job TYPICAL PITCHED ROOF MOUNT Important Angle panel headers inch for e very 10 feet to drain water back to feed supply inlet Use chalk lines to reference a...

Page 6: ...ber is not blocking any roof drainage TYPICAL GROUND MOUNT Support headers with 2x6 lumber Panels may be set on any material that will insulate them from the earth plywood metal plastic or gravel Note...

Page 7: ...efully take the sections out of the box give each roll a twist to tighten and pick up from the bottom to prevent tangling set down evenly arrange and allow each section to unroll 3 Clip together using...

Page 8: ...nt provided The last row nearest to the bottom should be no more than four inches from the bottom header Bottom headers are not strapped down to allow for expansion and contraction of the panels When...

Page 9: ...ading FOR MALE END Remove O ring Cut locator tab off Apply transitional solvent cement liberally to both male and female surfaces Cement together FOR FEMALE END Cut a piece of 1 5 pipe to 3 long Apply...

Page 10: ...t in the plumbing use a tee and end cap This will allow for drainage At any low points in plumbing use a tee and end cap to allow for drainage during winter months SYSTEM REGULATION OPTIONS 6 A valve...

Page 11: ...ynchronize the valve handle by flipping the toggle switch at the bottom of the actuator between ON 1 and ON 2 to rotate the handle so it points to the solar panel feed line See full instructions for v...

Page 12: ...essure test the system to test for leaks then let the cement set for 3 hours Turn your filter pump back on to get the water flowing Manual Valve Turn handle to divert water to the panels Automatic Val...

Page 13: ...97 2 75 90 22 88 5 7 b Panel Array Size every component on a hydraulic system creates resistance or friction losses pool solar panels do not escape this reality care must be taken when determining the...

Page 14: ...perating pressure for the solar panel is 15 PSI 120 F with a maximum fluid pressure of 17 PSI 120 F Recommended flow rate for the solar panels is 0 166 gallons per minute for every square feet of sola...

Page 15: ...d pinched nicked or cut Use O ring lubricant as supplied WINTERIZATION OF YOUR SOLAR SYSTEM Winterization must be done after your pool is closed 1 Go to the highest point of the solar panels and pipes...

Page 16: ...s of 150 F This prevents no circulating water from becoming stagnant and promoting bacterial growth The use of a drain down valve and end cap and a one way check valve is necessary Follow steps for Wi...

Page 17: ...5 945163 6 55147 55 17 72 6 576353 4 784378 4 516246 4 777075 5 247546 5 616608 6 321604 7 036699 7 758862 60 20 65 7 65417 5 572497 5 313589 5 583597 6 135611 6 808544 7 37125 8 210722 9 057905 65 2...

Page 18: ...11 48624 12 31443 13 58096 Number of Collectors 1 collector 4 sections of 1 ft each GPM Pressure Losses on PSI for 12 feet long Pool Collectors 1 2 3 4 5 6 7 8 9 10 4 ft 8 ft 12 ft 16 ft 20 ft 24 ft 2...

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