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13

03. INSTALLATION

Burner installation

Hole pattern

Check that the hole pattern on the boiler matches the pattern on the burner flange.

Flame head

d

1

d

2

d

3

B55

(160)* 165

M12

(226)* 254-295

B65

(160)* 210

M12

(226)* 254-295

* The hole pattern can be reduced if the burner pipe is fitted from the front

and the heels in the flange are ground off.

Installing the burner

1. Separate the burner body and the flange.
2. Fit the flange and gasket on the boiler.
3.

Insulate between the burner pipe and boiler door to reduce heat radiation.

4. Slide the burner body on to the guides.
5. Pull the brake plate off the oil pipe.
6. Fit the chosen nozzles (see Technical data).
7. Fit the brake plate and check the ignition electrodes

(see Servicing the burner).

8. Slide the burner together and secure it with the nuts (E).

Oil lines

1. Check the size of the oil line (see Pump instructions).
2. An oil filer (1/2") must be fitted to the oil line. If an air trap is fitted then

the oil filter should be fitted to the oil line before the air trap.

3. With a single pipe system the return plug must be removed

(see Pump instructions).

4. When fitting oil hoses, check that the supply and return hoses are

connected to the right couplings on the oil pump. The hoses must be
positioned so that they are not subjected to tensile stress or sharp
bending.

5. Bleed the oil system. The oil pump will be damaged if it is run dry.
6. The vacuum in the suction line should not exceed 0.3 bar during

commissioning.

Electrical connections

1. Turn off the main power switch.
2. Connect the Eurostecker connectors (see Electrical equipment).
3. Check that the burner control switch (S1) is off.
4. Fit the Eurostecker connectors on the burner.
5. Turn on the main power switch.
6. Check the direction of rotation of the burner motor.

171 635 03  04-01

d

2

d

1

d

3

 

Return line

Suction line

E

Summary of Contents for Bentone B55 Series

Page 1: ...Providing sustainable energy solutions worldwide 178 004 66 2 2016 08 11 Installation and maintenance instruction B55 B65 Modell 2H 2 2R 3R...

Page 2: ......

Page 3: ...r damper B55 15 Set values for air damper B65 15 Nozzle assembly regulation fixed brake plate 16 Nozzle assembly regulation adjustable brake plate 16 Hydraulic air adjustment 16 05 MAINTENANCE 17 Serv...

Page 4: ......

Page 5: ...cating lamp Stage 1 15 Switch 0 l 17 Electric panel 20 Motor 21 Locking device flange 22 Solenoid valves 23a Connecting pipe 25a Solenoid valve bloc Stage 2 26a Nozzleassemblyadjustment fixed 27a Scal...

Page 6: ...lic hose 24 Air intake 25a Solenoid valve bloc Stage 2 2 2 01 GENERAL Description B55 B65 25b Solenoid valve bloc Stage 3 26a Nozzle assembly adjustment fixed 26b Nozzle assembly adjustment hydrauli 2...

Page 7: ...e should be taken by the installer to ensure that no electrical cables or fuel gas pipes are trapped or damaged during installation or service maintenance Condensation in chimney A modern burner works...

Page 8: ...B55 2R 14 67 166 795 143 685 45 60 S B 14 bar B55 3R 14 64 166 759 143 654 45 60 S B 14 bar B65 2H B65 2 B65 2R 24 99 285 1174 246 1012 45 60 S B 14 bar B65 3R 24 99 285 1174 246 1012 45 60 S B 14 bar...

Page 9: ...66 759 kW B55 3R Measured test Unbroken line is the approved working field as per EN267 Output range kW 100 200 300 400 500 600 700 800 2 0 2 4 6 8 10 Pressure in fire place mbar 200 300 400 600 700 8...

Page 10: ...774 666 67 90 805 692 18 00 67 02 795 683 70 27 833 717 73 41 871 749 76 39 906 779 20 00 74 47 883 759 78 08 926 796 81 57 967 832 84 87 1007 865 Pump pressure bar Gph 14 15 16 17 kg h kW Mcal h kg...

Page 11: ...nging out the burner or removing it for service Fit the oil filter 1 so that the filter cartridge can easily be replaced Electrical connections The main power switch must be turned off before beginnin...

Page 12: ...the oil line see Pump instructions 2 An oil filer 1 2 must be fitted to the oil line If an air trap is fitted then the oil filter should be fitted to the oil line before the air trap 3 With a single p...

Page 13: ...0 Blue cam Stage 1 25 Orange cam MV 2 50 Black cam Stage 2 65 Red cam The black cam for Stage 2 MV 2 must be placed between the cams for Stage 1 and Stage 2 The positions of MV 2 are determined by th...

Page 14: ...t values for air damper B55 Set values for air damper B65 100 700 600 500 400 300 200 800 kW 0 20 40 80 100 120 60 Air 0 20 60 40 80 100 120 600 400 200 800 1000 1200 kW Air 600 400 200 800 0 10 30 20...

Page 15: ...iston Three nozzles Nozzle assembly regulation adjusts the position of the brake plate between Stage 2 and Stage 3 by means of a hydraulic piston Low load Undo the locking nut Adjust to the desired po...

Page 16: ...fect combustion a flue gas analysis and soot measurement must be carried out on the installation NOTE If nozzles are dirty always replace them with new ones Do not clean them On boilers with a hinged...

Page 17: ...the shaft 10 Release the damper motor and lock it at 30 11 Fit the mounting plate by guiding the link arm into the attachment point on the air damper and the air damper shaft into the mounting plate...

Page 18: ...ne G 1 4 7 By pass plug 8 Pressure adjustment 4 mm Allen key Mounting dismounting by pass plug In a 2 pipe system excess oil is led back direct to the oil tank In a 1 pipe system the by pass plug must...

Page 19: ...put drops and produces a drop in the oil pressure The spring in the regulating valve presses the regulating piston forward until it seals in port P This cuts off the oil flow to the nozzle and ensures...

Page 20: ...s a non return valve a cut off valve and an external oil filter The sum of these individual resistances is so insignificant that they can be disregarded The tables do not include any lengths exceeding...

Page 21: ...171 435 47 2016 08 11 ELECTRIC EQUIPMENT Wiring diagram LOA21 LOA24 B55 2H B65 2H 1 3...

Page 22: ...ed door S6 Control thermostat high low S7 Main switch 3 fas S20 Main switch 1 fas T1 Ignition transformer X1 Connection terminal board X2 Earth terminal X3 Plug in contact Euro burner X4 Plug in conta...

Page 23: ...ting position and can now change between high and low capacity 4 5 Operating position If the burner operation is interrupted by means of the main switch or the thermostat a new start takes place when...

Page 24: ...lay or photocell defective Adjust thermostat Check by replacement Motor runs Burner runs to lockout No oil being delivered Excessive flue draught is preventing flame establishment No spark Check that...

Page 25: ...the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main switch is on If...

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Page 28: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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